air filter FORD F250 SUPER DUTY 2005 Owners Manual

Maintenance and Specifications 247Engine compartment 249
Engine oil 251
Battery 255
Engine Coolant 257
Fuel information 263
Air filter(s) 280
Part numbers 282
Refill capacities 283
Lubricant specifications 286
Accessories 299
Index 302
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Copyright © 2004 Ford Motor Company Table of Contents
3
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus)

Vehicle Symbol Glossary
Power Windows
Front/Rear Power Window Lockout
Child Safety Door
Lock/Unlock Interior Luggage
Compartment Release
Symbol
Panic Alarm Engine Oil
Engine Coolant Engine Coolant
Temperature
Do Not Open When Hot Battery
Avoid Smoking, Flames,
or Sparks Battery Acid
Explosive Gas Fan Warning
Power Steering Fluid Maintain Correct Fluid
Level MAX
MIN
Emission System Engine Air Filter
Passenger Compartment
Air Filter Jack
Check fuel cap Low tire warning
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus) Introduction
11

The sequence of the system check report and how it appears in the
message center is as follows:
1. ENGINE TEMP
2. TRANS TEMP
3. OIL PRESSURE
4. BRAKE FLUID LEVEL
5. DOOR AJAR
6. FUEL CAP
7. AIR FILTER (diesel only)
8. FUEL LEVEL
Units (English/Metric)
1. Select this function from the
SETUP menu for the current units
to be displayed.
2. Press the RESET control to
change from English to Metric.
Autolocks
This feature automatically locks all vehicle doors when the vehicle is
shifted into any gear, putting the vehicle in motion.
1. To disable/enable the autolock
feature, select this function from the
SETUP control for the current
display mode.
2. Press the RESET control to turn
the autolocks ON or OFF.
Autolamp delay
This feature keeps your headlights on for up to three minutes after the
ignition is switched off.
1. To disable/enable the autolamp
delay feature, select this function
from the SETUP control for the
current display mode.
2. Press the RESET control to select
the new Autolamp delay values of >0, >10, >20, >30, >60, >90, >120 or
>180.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus) Driver Controls
73

This acts as a reminder that these warning conditions still exist within
the vehicle.
Warning display Status
Reduced engine power Warning cannot be reset
Stop engine safely
Low fuel level Warning returns after 10 minutes
Low brake fluid level
Low oil pressure
Check engine temperature
Trailer disconnected
Water in fuel (diesel only)
Check air filter (diesel only)
Door ajar Warning returns after the ignition key
is turned from OFF to ON.
Check fuel cap
Engine failsafe mode
Check compass module
Trailer fault
TBC fault
DOOR AJAR. Displayed when a door is not completely closed.
CHECK ENGINE TEMPERATURE. Displayed when the engine
coolant is overheating. Stop the vehicle as soon as safely possible, turn
off the engine and let it cool. Check the coolant and coolant level. Refer
to Engine coolant in the Maintenance and Specifications chapter. If
the warning stays on or continues to come on, contact your dealer as
soon as possible.
REDUCED ENGINE POWER. Displayed when the engine is
overheating. Stop the vehicle as soon as safely possible, turn off the
engine. If the warning stays on followed by an indicator chime or
continues to come on, contact your dealer as soon as possible.
STOP ENGINE SAFELY. Displayed when the engine is overheating.
Stop the vehicle as soon as safely possible, turn off the engine. If the
warning stays on followed by an indicator chime or continues to come
on, contact your dealer as soon as possible.
LOW FUEL LEVEL. Displayed as an early reminder of a low fuel
condition.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus) Driver Controls
75

LOW BRAKE FLUID LEVEL. Indicates the brake fluid level is low and
the brake system should be inspected immediately. Refer to Brake fluid
reservoir in the Maintenance and Specifications chapter.
LOW OIL PRESSURE. Displayed when the engine oil pressure is low. If
this warning message is displayed, check the level of the engine oil.
Refer to Engine oil in the Maintenance and Specifications chapter for
information about adding engine oil. If the oil level is OK and this
warning persists, shut down the engine immediately and contact your
dealership for service.
CHECK FUEL CAP. Displayed when the fuel filler cap is not properly
installed. Check the fuel filler cap for proper installation. Refer to Fuel
filler cap under the Fuel Information section in the Maintenance and
Specifications chapter.
ENGINE FAILSAFE MODE. Displayed when the engine has defaulted
to a ’limp-home’ operation. If the warning stays on or continues to come
on, contact your dealer as soon as possible.
CHECK COMPASS MODULE. Displayed when the compass is not
operating properly. If the warning stays on or continues to come on,
contact your dealer as soon as possible.
TRAILER DISCONNECTED (if equipped): Displayed when a trailer
connection becomes disconnected, either intentionally or unintentionally,
and has been sensed during a given ignition cycle. Refer to Intergrated
trailer brake controller in the Tires, Wheels and Loading chapter for
more information.
TRAILER FAULT (if equipped): Displayed if there is a short circuit on
the electric brake output wire or the trailer brakes are drawing too much
current. Refer to Intergrated trailer brake controller in the Tires,
Wheels and Loading chapter for more information.
TBC FAULT (if equipped): Displayed in response to faults sensed by
the TBC. In the event this message is seen, please take your vehicle to
an authorized Ford dealership for diagnosis and repair. Refer to
Intergrated trailer brake controller in the Tires, Wheels and Loading
chapter for more information.
WATER IN FUEL (diesel only): Refer to Instrumentation in your 6.0
Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide
Supplement.
CHECK AIR FILTER (diesel only): Refer to Instrumentation in your
6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide
Supplement.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus)Driver Controls
76

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
5.4L V8 gasoline engines
Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplement for diesel engine component locations.
1. Transmission fluid dipstick (automatic transmission)
2. Air filter assembly
3. Engine coolant reservoir
4. Brake fluid reservoir
5. Clutch fluid reservoir (manual transmission)
6. Underhood relay box
7. Power steering fluid reservoir
8. Engine oil dipstick
9. Engine oil filler cap
10. Windshield washer fluid reservoir
11. Battery
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Owners Guide (post-2002-fmt)
USA_English (fus) Maintenance and Specifications
249

6.8L V10 gasoline engine
Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplement for diesel engine component locations.
1. Transmission fluid dipstick (automatic transmission)
2. Engine coolant reservoir
3. Brake fluid reservoir
4. Clutch fluid reservoir (manual transmission)
5. Underhood relay box
6. Power steering fluid reservoir
7. Air filter assembly
8. Engine oil dipstick
9. Engine oil filler cap
10. Windshield washer fluid reservoir
11. Battery 1 2 3 4 5
10 9 8 7 611
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus)Maintenance and Specifications
250

Many of the world’s automakers approved the World-wide Fuel Charter
that recommends gasoline specifications to provide improved
performance and emission control system protection for your vehicle.
Gasolines that meet the World-wide Fuel Charter should be used when
available. Ask your fuel supplier about gasolines that meet the
World-wide Fuel Charter.
Cleaner air
Ford endorses the use of reformulated “cleaner-burning” gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
• You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
• Your Service engine soon indicator may come on. For more
information on the Service engine soon indicator, refer to the
Instrument cluster chapter.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the
appropriate intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,000 miles (1,600
km) of driving (engine break-in period). You will get a more accurate
measurement after 2,000 miles-3,000 miles (3,000 km–5,000 km).
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus) Maintenance and Specifications
267

AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer to Motorcraft part numbers in this chapter.
Note: Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
Changing the air filter element
• 5.4L Engine
1. Release two retainer clamps.
2. Pull air filter tray assembly out
toward front of vehicle and lift air
filter element up and out of housing.
The air filter box needs to be free of any debris before installing a new
air filter.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus)Maintenance and Specifications
280

3. Install a new air filter element
into the tray assembly.
4. Return air filter tray to original
position by pressing firmly on the
handle until all rearward movement
stops and secure the two clamps.
• 6.8L Engine
1. Loosen the clamps that secures
the air filter cover in place.
2. Carefully separate the two halves of the air filter housing.
3. Remove the air filter element from the air filter housing.
4. Install a new air filter element.
5. Reassemble the two halves of the air filter housing, aligning the notchs
and slots. Secure the clamps, making sure not to crimp the air filter edges
between the two halves of the air filter housing. This could cause filter
damage and allow unmetered air to enter the engine if not properly seated.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus) Maintenance and Specifications
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