FORD F250 SUPER DUTY 2005 Owners Manual

Introduction 4
Instrument Cluster 12Warning and control lights 12
Gauges 16
Entertainment Systems 20AM/FM stereo 20
AM/FM stereo with CD 22
AM/FM stereo cassette with CD 25
AM/FM stereo with in-dash six CD 28
Climate Controls 33Heater only 33
Manual heating and air conditioning 34
Automatic temperature control 36
Lights 39Headlamps 39
Turn signal control 44
Bulb replacement 45
Driver Controls 54Windshield wiper/washer control 54
Steering wheel adjustment 55
Moon roof 56
Power windows 57
Mirrors 59
Speed control 62
Message center 66
Locks and Security 79Keys 79
Locks 79Table of Contents
1
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus)Table of Contents

Seating and Safety Restraints 89Seating 89
Safety restraints 96
Air bags 107
Child restraints 116
Tires, Wheels and Loading 128Tire Information 132
Tire Inflation 133
Changing tires 137
Wheel lug nut torque 148
Vehicle loading 160
Trailer towing 167
Trailer Brake Controller-Integrated 171
Recreational towing 177
Driving 178Starting 178
Brakes 183
Transmission operation 187
Roadside Emergencies 213Getting roadside assistance 213
Hazard flasher switch 214
Fuel pump shut-off switch 214
Fuses and relays 215
Jump starting 224
Wrecker towing 229
Customer Assistance 231Reporting safety defects (U.S. only) 239
Cleaning 240Table of Contents
2
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus)

Maintenance and Specifications 247Engine compartment 249
Engine oil 251
Battery 255
Engine Coolant 257
Fuel information 263
Air filter(s) 280
Part numbers 282
Refill capacities 283
Lubricant specifications 286
Accessories 299
Index 302
All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2004 Ford Motor Company Table of Contents
3
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus)

CALIFORNIA Proposition 65 Warning
WARNING: Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
CONGRATULATIONS
Congratulations on acquiring your new Ford. Please take the time to get
well acquainted with your vehicle by reading this handbook. The more
you know and understand about your vehicle, the greater the safety and
pleasure you will derive from driving it.
For more information on Ford Motor Company and its products visit the
following website:
• In the United States: www.ford.com
• In Canada: www.ford.ca
• In Australia: www.ford.com.au
• In Mexico: www.ford.com.mx
Additional owner information is given in separate publications.
This Owner’s Guide describes every option and model variant available
and therefore some of the items covered may not apply to your
particular vehicle. Furthermore, due to printing cycles it may describe
options before they are generally available.
Remember to pass on this Owner’s Guide when reselling the vehicle. It
is an integral part of the vehicle.
Fuel pump shut-off switch: In the event of an accident the
safety switch will automatically cut off the fuel supply to the
engine. The switch can also be activated through sudden vibration (e.g.
collision when parking). To reset the switch, refer to the Fuel pump
shut-off switch in the Roadside Emergencies chapter.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus)Introduction
Introduction
4

SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury to yourself or others? In
this guide, answers to such questions are contained in comments
highlighted by the warning triangle symbol. These comments should be
read and observed.
Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste, cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
BREAKING-IN YOUR VEHICLE
Your vehicle does not need an extensive break-in. Try not to drive
continuously at the same speed for the first 1,000 miles (1,600 km) of
new vehicle operation. Vary your speed frequently in order to give the
moving parts a chance to break in.
Drive your new vehicle for at least 500 miles (800 km) before towing a
trailer or snowplowing.
Do not add friction modifier compounds or special break-in oils during
the first few thousand miles (kilometers) of operation, since these
additives may prevent piston ring seating. See Engine oil in the
Maintenance and Specifications chapter for more information on oil
usage.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus) Introduction
5

SPECIAL NOTICES
Emission warranty
The New Vehicle Limited Warranty includes Bumper-to-Bumper
Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L
Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible
for Emissions Defect and Emissions Performance Warranties. For a
detailed description of what is covered and what is not covered, refer to
the Warranty Guide that is provided to you along with your Owner’s
Guide.
Service Data Recording
Service data recorders in your vehicle are capable of collecting and
storing diagnostic information about your vehicle. This potentially
includes information about the performance or status of various systems
and modules in the vehicle, such as engine, throttle, steering or brake
systems. In order to properly diagnose and service your vehicle, Ford
Motor Company, Ford of Canada, and service and repair facilities may
access vehicle diagnostic information through a direct connection to your
vehicle when diagnosing or servicing your vehicle.
Event Data Recording
Other modules in your vehicle — event data recorders — are capable of
collecting and storing data during a crash or near crash event. The
recorded information may assist in the investigation of such an event.
The modules may record information about both the vehicle and the
occupants, potentially including information such as:
• how various systems in your vehicle were operating;
• whether or not the driver and passenger seatbelts were buckled;
• how far (if at all) the driver was depressing the accelerator and/or the
brake pedal;
• how fast the vehicle was traveling; and
• where the driver was positioning the steering wheel.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus)Introduction
6

To access this information, special equipment must be directly connected to the
recording modules. Ford Motor Company and Ford of Canada do not access event
data recorder information without obtaining consent, unless pursuant to court order
or where required by law enforcement, other government authorities or other third
parties acting with lawful authority. Other parties may seek to access the information
independently of Ford Motor Company and Ford of Canada.
Vehicle Modification Data Recording
Some aftermarket products may cause severe engine and/or transmission damage;
refer to the What is not covered section in The new vehicle limited warranty for
your vehicle chapter of your vehicle’s Warranty Guide for more information. Some
vehicles are equipped with Powertrain Control Systems that can detect and store
information about vehicle modifications that increase horsepower and torque output;
this information cannot be erased and will stay in the system’s memory even if the
modification is removed. When a dealer or repair facility works on your vehicle, it may
be necessary for them to access the information in the Powertrain Control System.
This information will likely identify if any unauthorized modifications have been made
to the system and may be used to determine if repairs will be covered by warranty.
Special instructions
For your added safety, your vehicle is fitted with sophisticated electronic controls.
Please read the section Supplemental restraint system (SRS) in the
Seating and Safety Restraints chapter. Failure to follow the specific
warnings and instructions could result in personal injury.
Front seat mounted rear-facing child or infant seats should NEVER be
placed in front of an active passenger air bag.
Notice to owners of diesel-powered vehicles
Read the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide
Supplement for information regarding correct operation and maintenance of your
Diesel-powered light truck.
Notice to owners of pickup trucks and utility type vehicles
Utility vehicles have a significantly higher rollover rate than other types
of vehicles.
Before you drive your vehicle, please read this Owner’s Guide carefully. Your vehicle
is not a passenger car. As with other vehicles of this type, failure to operate this
vehicle correctly may result in loss of vehicle control, vehicle rollover, personal injury
or death.
Be sure to read Driving off road in the Driving chapter.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus) Introduction
7

Using your vehicle with a snowplow
For more information and guidelines for using your vehicle with a
snowplow, refer to the Driving chapter.
Using your vehicle as an ambulance
If your light truck is equipped with the Ford Ambulance Preparation
Package, it may be utilized as an ambulance. Ford urges ambulance
manufacturers to follow the recommendations of the Ford Incomplete
Vehicle Manual, Ford Truck Body Builder’s Layout Book and the
Qualified Vehicle Modifiers (QVM) Guidelines as well as pertinent
supplements. For additional information, please contact the Truck Body
Builders Advisory Service at 1–877–840–4338.
Use of your Ford light truck as an ambulance, without the Ford
Ambulance Preparation Package voids the Ford New Vehicle Limited
Warranty and may void the Emissions Warranties. In addition, ambulance
usage without the preparation package could cause high underbody
temperatures, overpressurized fuel and a risk of spraying fuel which
could lead to fires.
If your vehicle is equipped with the
Ford Ambulance Preparation
Package, it will be indicated on the
Certification label. The label is
located on the driver’s side door
pillar or on the rear edge of the
driver’s door. You can determine
whether the ambulance
manufacturer followed Ford’s
recommendations by directly
contacting that manufacturer. Ford
Ambulance Preparation Package is
only available on certain 6.0L Diesel
engine equipped vehicles.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus)Introduction
8

Using your vehicle as a stationary power source (PTO)
Refer to the Driving chapter for more information and guidelines for
operating a vehicle equipped with an aftermarket power take-off system.
Middle East/North Africa vehicle specific information
For your particular global region, your vehicle may be equipped with
features and options that are different from the ones that are described
in this Owner’s Guide; therefore, a supplement has been supplied that
complements this book. By referring to the pages in the provided
supplement, you can properly identify those features, recommendations
and specifications that are unique to your vehicle. Refer to this
Owner’s Guide for all other required information and warnings.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus) Introduction
9

These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert See Owner’s Guide
Fasten Safety Belt Air Bag-Front
Air Bag-Side Child Seat
Child Seat Installation
Warning Child Seat Lower
Anchor
Child Seat Tether
Anchor Brake System
Anti-Lock Brake System Brake Fluid -
Non-Petroleum Based
Powertrain Malfunction Speed Control
Master Lighting Switch Hazard Warning Flasher
Fog Lamps-Front Fuse Compartment
Fuel Pump Reset Windshield Wash/Wipe
Windshield
Defrost/Demist Rear Window
Defrost/Demist
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus)Introduction
10