brake FORD F350 2002 Workshop Manual

Make sure that all replacement tires are of the same size, type,
load-carrying capacity and tread design (e.g., “All Terrain”,
“Touring”, etc.), as originally offered by Ford.
Do not replace your tires with “high performance” tires or larger
size tires.
Failure to follow these precautions, your vehicle handling may be
adversely effected which can lead to loss of vehicle control,
vehicle rollover and/or personal injury.
Tires that are larger or smaller than your vehicle’s original tires may also
affect the accuracy of your speedometer.
SNOW TIRES AND CHAINS
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains. If you need to use chains, it is recommended that steel
wheels (of the same size and specifications) be used, as chains may chip
aluminum wheels.
Follow these guidelines when using snow tires and chains:
•Use only SAE Class S chains.
•Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
•Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
•If possible, avoid fully loading your vehicle.
•Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
•The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
Maintenance and Specifications
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FluidFord Part
NameApplication Capacity
Brake fluid (and
clutch fluid-if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line or
step (for clutch)
on reservoir
Engine coolant
3Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)5.4L V8 engine
with A/C25.0L (26.4
quarts)
6.8L V10 engine 27.0L (28.5
quarts)
Engine oil
(includes filter
change)-Gas
enginesMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilAll 5.7L (6.0
quarts)
Engine oil
(includes filter
change)-Diesel
engineRefer to your 7.3L Diesel Supplement
Maintenance and Specifications
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ItemFord part
name or
equivalentFord part
numberFord
specification
Rear axleMotorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle Lube
1
XY-75W140–QL WSL-M2C192-A
Motorcraft SAE
75W-90
Synthetic Rear
Axle LubricantXY-75W90–GLS –
Motorcraft SAE
80W-90
Premium Rear
Axle Lubricant
(Dana 135
axles)
1
XY-80W90-QL WSP-M2C197-A
Brake fluid and
clutch fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (in
Canada,
Motorcraft
CXC-10)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51-A1
Engine oilMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Maintenance and Specifications
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ItemFord part
name or
equivalentFord part
numberFord
specification
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG—4 or XL-5 ESR-M1C159-A
or
ESB-M1C93–B
Lock cylindersMotorcraft
penetrating and
lock lubricantXL-1 none
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft (if
equipped)Motorcraft
Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid and
transfer case
fluid (if
equipped)Motorcraft
MERCON
AT FXT-2-QDX MERCON

Manual
transmission
(6-speed)Motorcraft
MERCON
AT F
2
XT-2-QDX MERCON

Automatic
transmissionMotorcraft
MERCON
AT F
2
XT-2-QDX MERCON

Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A ESR-M17P5-A
1Add 236 ml (8 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of
Maintenance and Specifications
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Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
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A
Accessory delay ..........................48
Air bag supplemental restraint
system ..........................................82
and child safety seats ..............83
description ................................82
disposal ......................................86
driver air bag ............................84
indicator light ...........................85
operation ...................................84
passenger air bag .....................84
passenger deactivation
switch ........................................86
Air cleaner filter .......226–227, 234
Ambulance packages ....................6
Antifreeze
(see Engine coolant) ................204
Anti-lock brake system
(see Brakes) ......................106–107
Audio system
(see Radio) ................17, 19, 22, 26
Automatic transmission ............109
driving an automatic
overdrive .................................110
fluid, adding ............................222
fluid, checking ........................222
fluid, refill capacities ..............234
fluid, specification ..................240
Auxiliary power point .................47
Axle
lubricant specifications ..237, 240
refill capacities ........................234
traction lok ..............................108
B
Battery .......................................202
acid, treating emergencies .....202jumping a disabled battery ....174
maintenance-free ....................202
replacement, specifications ...234
servicing ..................................202
BeltMinder ...................................77
Brakes ........................................105
anti-lock ...........................105–107
anti-lock brake system (ABS)
warning light ...........................106
fluid, checking and adding ....221
fluid, refill capacities ..............234
fluid, specifications .........237, 240
lubricant specifications ..237, 240
parking ....................................107
pedals (see Power adjustable
foot pedals) ...............................49
shift interlock ..........................109
Break-in period .............................4
Bulbs ............................................39
C
Capacities for refilling fluids ....234
Cassette tape player ...................26
CD changer .................................28
CD-single premium .........17, 19, 22
Certification Label ....................249
Child safety restraints ................91
child safety belts ......................91
Child safety seats ........................93
attaching with tether straps ....97
in front seat ..............................95
in rear seat ................................95
Cleaning your vehicle
engine compartment ..............191
instrument panel ....................193
interior .....................................193
plastic parts ............................192
Index
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Instrument panel
cleaning ...................................193
cluster ........................................10
lighting up panel and
interior .......................................38
J
Jump-starting your vehicle ......174
K
Keyless entry system
autolock .....................................63
Keys
positions of the ignition .........101
L
Lamps
autolamp system .......................36
bulb replacement
specifications chart ..................39
cargo lamps ...............................38
daytime running light ...............37
fog lamps ...................................37
headlamps .................................36
headlamps, flash to pass ..........38
instrument panel, dimming .....38
interior lamps ...........................39
replacing bulbs ...................39–44
Lane change indicator
(see Turn signal) ........................38
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........106
speed control ............................52
Load limits .................................128
GAWR ......................................128
GVWR ......................................128
trailer towing ..........................128
Loading instructions .................130Locks
autolock .....................................63
childproof ..................................59
Lubricant specifications ...237, 240
Lumbar support, seats ...............69
M
Manual transmission .................112
fluid capacities ........................234
lubricant specifications ..........240
reverse .....................................113
Message center ...........................53
english/metric button ...............54
menu button .............................54
Mirrors .........................................46
fold away ...................................49
side view mirrors (power) .......49
Motorcraft parts ................214, 234
O
Octane rating ............................213
Oil (see Engine oil) ..................199
P
Parking brake ............................107
Parts (see Motorcraft parts) ....234
Pedals (see Power adjustable
foot pedals) .................................49
Power distribution box
(see Fuses) ...............................161
Power door locks ..................58, 63
Power point .................................47
Power steering ..........................108
fluid, checking and adding ....220
fluid, refill capacity ................234
Index
258
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