automatic transmission FORD F350 2009 Owner's Guide
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High fluid level
Fluid levels above the safe range
may result in transmission failure.
An overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick handle and also in the
Maintenance Product Specifications and Capacitiessection in this
chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 1/2 pint (250 ml) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
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MOTORCRAFT PART NUMBERS
Component 5.4L V8/6.8L V10 engines
Air filter element FA-1883
Fuel filter FG-1083
Oil filter FL-820-S
PCV valve
1
Battery (Standard) BXT-65-650
Battery (Optional) BXT-65-750
Spark plugs-platinum
2
Remote Automatic Transmission Filter3, 4
1
The PCV valve is a critical emission component. It is one of the items
listed in thescheduled maintenance informationand is essential to
the life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
3Also available with 6.4L diesel engine and TorqShift transmission. Part
number is FT-176.
4Also available with 6.4L diesel engine and TorqShift transmission. Part
number is FT-175.
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Item Capacity Ford part nameFord part number /
Ford specification
Hinges, latches, striker
plates, fuel filler door
hinge and seat tracks— Multi-Purpose GreaseXG–4 or XL-5 /
ESB-M1C93–B
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 / None
Transmission / parking
brake linkages and
pivots, brake and clutch
pedal shaft (if
equipped)—Motorcraft Premium
Long-Life GreaseXG-1-C or XG-1-K /
WSD-M1C227-A
Power steering fluidKeep fluid level
between MIN and
MAX on reservoirMERCONV
Automatic Transmission
FluidXT-5-QM /
MERCONV
Transfer case fluid 2.0 quarts (1.9L)Motorcraft Transfer Case
FluidXL-12 / —
Manual transmission
fluid (S6-650) (gas
engine)5.8 quarts (5.5L)
4
Motorcraft
MERCONVATFXT-5-QM/DM /
MERCONV
Manual transmission
fluid (M6HDW) - diesel
engineRefer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplement
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Item Capacity Ford part nameFord part number /
Ford specification
Automatic transmission
fluid (5R110)
3
17.5 quarts
(16.6L)
5(includes
remote filter
element change)Motorcraft
MERCONLV AT FXT-10–QLV /
MERCONLV
Windshield washer fluid 3.5 quarts (3.3L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32–A /
WSB-M8B16–A2
1Add 8 oz. (236 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford Specification
EST-M2C118–A for complete refill of limited slip Ford axles. Ford design rear axles contain a
synthetic lubricant that does not require changing unless the axle has been submerged in water.2Add the coolant type originally equipped in your vehicle.3Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are
indicated on the dipstick blade or the dipstick handle. Check the container to verify the fluid being
added is of the correct type. Refer to yourscheduled maintenance informationto determine the
correct service interval.
Automatic transmissions that require MERCONLV should only use MERCONLV fluid.
Use of any fluid other than the recommended fluid may cause transmission damage.4Service refill capacity is determined by filling the transmission to the bottom of the filler hole with
the vehicle on a level surface. The 6–speed manual transmission is equipped with an in-tank cooler.
Verify the fluid level after operating vehicle to ensure correct fluid level.5Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.6Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Code Description
5 Six-speed manual, Dana (ZF S6–650)
7 Six-speed manual, Dana (Z/F M6HD-W)
T Five-speed automatic, TorqShift (gas engines)
B Five-speed automatic, TorqShift (diesel engine)
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A
Accessory delay ........................110
Air cleaner filter ...............402, 404
Air conditioning ..........................84
Airbag supplemental restraint
system ........................................193
and child safety seats ............195
description ..............................193
disposal ....................................197
driver airbag ............................195
indicator light .........................197
operation .................................195
passenger airbag .....................195
passenger deactivation
switch ......................................198
Ambulance packages ..................10
Antifreeze
(see Engine coolant) ................377
Anti-lock brake system
(see Brakes) ......................280–281
Anti-theft system ..............168, 171
arming the system ..........169, 171
disarming a triggered
system .....................................171
triggering .................................171
Audio system
(see Radio) ......................26, 28, 35
Automatic transmission ............285
driving an automatic
overdrive .................................287
fluid, adding ............................397
fluid, checking ........................397
fluid, refill capacities ..............405
Auxiliary Input Jack ...................42
Auxiliary power point ...............107
Axle
refill capacities ........................405B
Battery .......................................375
acid, treating emergencies .....375
jumping a disabled battery ....343
maintenance-free ....................375
replacement, specifications ...404
servicing ..................................375
Belt-Minder.............................189
Booster seats .............................221
Brakes ........................................280
anti-lock ...........................280–281
anti-lock brake system (ABS)
warning light ...........................281
fluid, checking and adding ....396
fluid, refill capacities ..............405
parking ....................................281
shift interlock ..........................285
trailer .......................................267
Bulbs ............................................95
C
Capacities for refilling fluids ....405
Cassette tape player ...................26
Cell phone use ..............................9
Child safety seats ......................206
attaching with tether
straps .......................................215
in front seat ....................207, 211
in rear seat ..............207, 211, 215
LATCH .....................................215
Child safety seats - booster
seats ...........................................221
Cleaning your vehicle
engine compartment ..............359
instrument panel ............361–362
interior .....................................363
plastic parts ............................360
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safety belts ..............................363
washing ....................................357
waxing .....................................358
wheels ......................................358
wiper blades ............................360
Climate control (see Air
conditioning or Heating) ......80, 84
Clock adjust
6-CD in dash .............................37
AM/FM/CD .................................30
Clutch
fluid ..........................................397
operation while driving ..........290
recommended shift speeds ....290
Compass, electronic
set zone adjustment ...............143
Console ......................................106
overhead ..................................105
Controls
power seat ...............................175
steering column ......................118
Coolant
checking and adding ..............377
refill capacities ................381, 405
Cruise control
(see Speed control) ..................116
Customer Assistance ................315
Ford accessories for your
vehicle .....................................365
Ford Extended
Service Plan ............................354
Getting assistance outside the
U.S. and Canada .....................354
Getting roadside assistance ...315
Getting the service
you need .................................350
Ordering additional owner’s
literature .................................355Utilizing the
Mediation/Arbitration
Program ...................................353
D
Daytime running lamps
(see Lamps) ................................90
Dipstick
automatic transmission
fluid ..........................................397
engine oil .................................372
Driving under special
conditions ..................289, 305, 308
sand .........................................307
snow and ice ...........................309
through water .................307, 311
DVD system .................................51
E
Electronic message
center .................................127, 137
Emergencies, roadside
jump-starting ..........................343
Emergency Flashers .................316
Emission control system ..........392
Engine ........................................409
cleaning ...................................359
coolant .....................................377
diesel ...........................................9
fail-safe cooling .......................382
idle speed control ...................375
refill capacities ........................405
service points ..................369–370
starting after a collision .........317
Engine oil ..................................372
checking and adding ..............372
dipstick ....................................372
filter, specifications ........374, 404
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Inspection/maintenance (I/M)
testing ........................................394
Instrument panel
cleaning ...........................361–362
cluster ........................................14
lighting up panel
and interior ...............................91
J
Jump-starting your vehicle ......343
K
Keyless entry system
autolock ...................................156
keypad .....................................166
locking and unlocking
doors ........................................167
programming entry code .......166
Keys ...........................................169
positions of the ignition .........275
L
Lamps
autolamp system .......................89
daytime running light ...............90
fog lamps ...................................89
headlamps .................................89
headlamps, flash to pass ..........90
instrument panel, dimming .....91
interior lamps ...........................95
replacing bulbs .................97–102
LATCH anchors .........................215
Lights, warning and indicator ....14
anti-lock brakes (ABS) ..........281
Limited-slip axle .......................284
Load limits .................................256
Loading instructions .................262Locks
autolock ...................................156
childproof ................................159
doors ........................................155
Lug nuts ....................................342
Lumbar support, seats .....176–177
M
Manual transmission .................289
fluid capacities ........................405
reverse .....................................291
Message center .................127, 137
english/metric button .............142
system check button ..............140
warning messages ...........131, 144
Mirrors ...............................110–111
automatic dimming rearview
mirror ......................................110
fold away .........................112, 114
side view mirrors (power) .....111
signal .......................................115
Moon roof ..................................122
Motorcraft parts ................383, 404
N
Navigation system .......................79
O
Octane rating ............................387
Oil (see Engine oil) ..................372
Overdrive ...................................104
P
Parking brake ............................281
Parts (see Motorcraft parts) ....404
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Steering wheel
controls ....................................118
tilting .......................................104
SYNC..........................................79
T
Tailgate ......................................150
Temperature control
(see Climate control) .................80
Tilt steering wheel ....................104
Tire Pressure Monitoring
System (TPMS)
Tires, Wheels and Loading ....245
Tires ...................................227–229
alignment ................................237
care ..........................................233
changing ..........................330, 332
checking the pressure ............232
inflating ...................................230
label .........................................244
replacing ..................................235
rotating ....................................238
safety practices .......................236
sidewall information ...............240
snow tires and chains ............255
spare tire .........................327, 329
terminology .............................229
tire grades ...............................228
treadwear ........................228, 234
Towing .......................................262
recreational towing .................274
Trailer Brake
Controller-Integrated ..............267
trailer towing ..........................262
wrecker ....................................348
Traction control ........................282
Trailer Brake
Controller-Integrated ................267Transfer case
fluid checking .........................401
Transmission
automatic operation .......104, 285
brake-shift interlock (BSI) ....285
fluid, checking and adding
(automatic) .............................397
fluid, checking and adding
(manual) .................................400
fluid, refill capacities ..............405
manual operation ....................289
Turn signal ..................................94
U
Upfitter controls .......................121
USB port ......................................44
V
Vehicle Identification Number
(VIN) ..........................................410
Vehicle loading ..........................256
Ventilating your vehicle ...........278
W
Warning lights (see Lights) .......14
Washer fluid ..............................371
Water, Driving through .............311
Windows
power .......................................108
Windshield washer fluid and
wipers ........................................103
checking and adding fluid .....371
replacing wiper blades ...........372
Wrecker towing .........................348
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Index
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