transmission FORD F450 2010 Workshop Manual

3. The fuel cap may not have been securely tightened. See Fuel filler
cap in this chapter.
4. Driving through deep water—the electrical system may be wet.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel, properly tightening the fuel cap or letting the
electrical system dry out. After three driving cycles without these or any
other temporary malfunctions present, the service engine soon
indicator should stay off the next time the engine is started. A driving
cycle consists of a cold engine startup followed by mixed city/highway
driving. No additional vehicle service is required.
If the service engine soon indicator remains on, have your vehicle
serviced at the first available opportunity. Although some malfunctions
detected by the OBD-II may not have symptoms that are apparent,
continued driving with the service engine soon indicator on can
result in increased emissions, lower fuel economy, reduced engine and
transmission smoothness, and lead to more costly repairs.
Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if the service engine soon indicator is on or not working
properly (bulb is burned out), or if the OBD-II system has determined
that some of the emission control systems have not been properly
checked. In this case, the vehicle is considered not ready for I/M testing.
If the service engine soon indicator is on or the bulb does not
work, the vehicle may need to be serviced. Refer to the On board
diagnostics (OBD-II) description in this chapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the on position
for 15 seconds without cranking the engine. If the service engine
soon indicator blinks eight times, it means that the vehicle is not
ready for I/M testing; if the service engine soon indicator stays on
solid, it means that the vehicle is ready for I/M testing. Maintenance and Specifications
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CLUTCH FLUID (IF EQUIPPED)
Check the fluid level. Refer to scheduled maintenance information for
the service interval schedules.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, refill the fluid level to the step
in the reservoir.
Use only a DOT 3 brake fluid designed to meet Ford specifications. Refer
to Maintenance product specifications and capacities in this chapter.
WARNING: Carefully read cautionary information on product
label. For MEDICAL EMERGENCY INFORMATION contact a
physician or Poison Control Center immediately; on Ford-Motorcraft
products call: 1-800-959-3673 (FORD). Failure to follow these
instructions may result in personal injury.
1. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to your scheduled maintenance information for scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 20 miles [30 km]). Verify that the
transmission fluid temperature gauge, located on the instrument cluster,
is within normal range.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.Maintenance and Specifications
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2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer to Identifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 50°F (10°C).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 150°F-170°F (66°C-77°C) on a level surface. The normal
operating temperature can be reached after approximately 20 miles
(30 km) of driving.
You can check the fluid without driving if the ambient temperature is
above 50°F (10°C). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
The transmission fluid should be in
this range if at normal operating
temperature (150°F-170°F
[66°C-77°C]).
The transmission fluid should be in
this range if at ambient temperature
(50°F-95°F [10°C-35°C]). Maintenance and Specifications
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High fluid level
Fluid levels above the safe range
may result in transmission failure.
An overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick handle and also in the
Maintenance product specifications and capacities section in this
chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 1/2 pint (250 ml) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.Maintenance and Specifications
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Checking and adding manual transmission fluid (if equipped)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Fluid level should be at the
bottom of the opening.
4. Add enough fluid through the
filler opening so that the fluid level
is at the bottom of the opening.
5. Install and tighten the fill plug
securely.
Use only fluid that meets Ford specifications. Refer to Maintenance
Product Specifications and Capacities in this chapter.Maintenance and Specifications
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5. Return air filter cover to original
position making sure the four tabs
are engaged and secure the three
clamps. Tighten clamp on air tube
and reconnect sensor.
MOTORCRAFT PART NUMBERS
Component 5.4L V8/6.8L V10 engines
Air filter element FA-1883
Fuel filter FG-1083
Oil filter FL-820-S
Battery (standard) BXT-65-650
Battery (optional) BXT-65-750
Spark plugs-platinum 1
Remote automatic transmission filter 2, 3
1
For spark plug replacement, see your authorized dealer. Refer to the
scheduled maintenance information for the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft
or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used. 2
Also available with 6.4L diesel engine and TorqShift
transmission. Part
number is FT-176. 3
Also available with 6.4L diesel engine and TorqShift
transmission. Part
number is FT-175.Maintenance and Specifications
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Item Capacity Ford part name Ford part number /
Ford specification
Fuel tank - Short box 30.0 gallons
(113.4L) ——
Fuel tank - Long box 38.0 gallons
(143.9L) ——
Fuel tank - Aft axle
(Chassis cab only) 40.0 gallons
(151.4L) ——
Hinges, latches, striker
plates, fuel filler door
hinge and seat tracks — Multi-Purpose Grease XG–4 or XL-5 /
ESB-M1C93–B
Lock cylinders — Motorcraft Penetrating
and Lock Lubricant XL-1 / None
Transmission / parking
brake linkages and
pivots, brake and clutch
pedal shaft (if
equipped) — Motorcraft Premium
Long-Life Grease XG-1-C or XG-1-K /
WSD-M1C227-A
Power steering fluid Keep fluid level
between MIN and
MAX on reservoir Motorcraft
MERCON
VATF XT-5-QM /
MERCON
V
Transfer case fluid 2.0 quarts (1.9L) Motorcraft Transfer Case
Fluid XL-12 / —
Manual transmission
fluid (S6-650) - gas
engine 5.8 quarts (5.5L)
4Motorcraft
MERCON
VATF XT-5-QM/DM /
MERCON
VMaintenance and Specifications
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Item Capacity Ford part name Ford part number /
Ford specification
Manual transmission
fluid (M6HDW) - diesel
engine Refer to the 6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplement
Automatic transmission
fluid (5R110)
317.5 quarts
(16.6L)
5Motorcraft
MERCON
LV AT F XT-10–QLV /
MERCON
LV
Windshield washer fluid 3.5 quarts (3.3L) Motorcraft Premium
Windshield Washer
Concentrate ZC-32–A /
WSB-M8B16–A2
1Add 8 oz. (236 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford Specification
EST-M2C118–A for complete refill of limited slip Ford axles. Ford design rear axles contain a
synthetic lubricant that does not require changing unless the axle has been submerged in water.
2Add the coolant type originally equipped in your vehicle.
3Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are
indicated on the dipstick blade or the dipstick handle. Check the container to verify the fluid being
added is of the correct type. Refer to your scheduled maintenance information to determine the
correct service interval.
Automatic transmissions that require MERCON
LV should only use MERCON
LV fluid.
Use of any fluid other than the recommended fluid may cause transmission damage.
4Service refill capacity is determined by filling the transmission to the bottom of the filler hole with
the vehicle on a level surface. The 6-speed manual transmission is equipped with an in-tank cooler.
Verify the fluid level after operating vehicle to ensure correct fluid level.
5Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.
6Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.Maintenance and Specifications
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TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Code Description
5 Six-speed manual, Dana (ZF S6–650)
7 Six-speed manual, Dana (Z/F M6HD-W)
T Five-speed automatic, TorqShift (gas engines)
B Five-speed automatic, TorqShift (diesel
engine)Maintenance and Specifications
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A
Accessory delay ........................126
Air cleaner filter ...............388–390
Air conditioning ........................102
Airbag supplemental restraint
system ........................................185
and child safety seats ............186
description ..............................185
disposal ....................................189
driver airbag ............................187
indicator light .........................189
operation .................................187
passenger airbag .....................187
passenger deactivation
switch ......................................190
Ambulance packages ....................7
Antifreeze (see Engine
coolant) .....................................365
Anti-lock brake system
(see Brakes) ......................269–270
Anti-theft system ..............159, 162
arming the system ..........160, 162
disarming a triggered
system .....................................163
triggering .................................163
Audio system
(see Radio) ......................42, 44, 51
Automatic transmission ............275
driving an automatic
overdrive .................................275
fluid, adding ............................384
fluid, checking ........................384
fluid, refill capacities ..............391
Auxiliary Input Jack ...................58
Auxiliary power point ...............123
Axle
refill capacities ........................391 B
Battery .......................................363
acid, treating emergencies .....363
jumping a disabled battery ....331
maintenance-free ....................363
replacement, specifications ...390
servicing ..................................363
Bed extender ............................145
Belt-Minder
.............................181
Booster seats .............................212
Brakes ........................................269
anti-lock ...........................269–270
anti-lock brake system (ABS)
warning light ...........................270
fluid, checking and adding ....383
fluid, refill capacities ..............391
parking ....................................270
shift interlock ..........................274
trailer .......................................256
Bulbs ..........................................113
C
Capacities for refilling fluids ....391
Cassette tape player ...................42
Cell phone use ............................10
Child safety seats ......................199
attaching with tether
straps .......................................207
in front seat ............200, 203, 206
in rear seat ......200, 203, 206–207
LATCH .....................................207
Child safety seats - booster
seats ...........................................212
Cleaning your vehicle
engine compartment ..............347
instrument panel ............349–350
interior .....................................351 Index
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