fuel FORD F450 2011 Manual PDF

• Close windows for high speed driving.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
• Use only the specified fuel listed.
• Avoid running out of fuel.
• Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
• Have the items listed in scheduled maintenance information
performed according to the specified schedule.
The scheduled maintenance items listed in scheduled maintenance
information are essential to the life and performance of your vehicle
and to its emissions system.
If other than Ford, Motorcraft  or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
WARNING: Do not park, idle, or drive your vehicle in dry grass
or other dry ground cover. The emission system heats up the
engine compartment and exhaust system, which can start a fire.
Illumination of the service engine soon indicator, charging system
warning light or the temperature warning light, fluid leaks, strange odors,
smoke or loss of engine power could indicate that the emission control
system is not working properly.
An improperly operating or damaged exhaust system may allow exhaust
to enter the vehicle. Have a damaged or improperly operating exhaust
system inspected and repaired immediately.
WARNING: Exhaust leaks may result in entry of harmful and
potentially lethal fumes into the passenger compartment.Maintenance and Specifications
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Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal also lists engine displacement.
Please consult your Warranty Guide for complete emission warranty
information.
On-board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the
on-board diagnostics system (OBD-II). The OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists your
authorized dealer in properly servicing your vehicle. When the service
engine soon indicator illuminates, the OBD-II system has detected
a malfunction. Temporary malfunctions may cause the service engine
soon indicator to illuminate. Examples are:
1. The vehicle has run out of fuel—the engine may misfire or run poorly.
2. Poor fuel quality or water in the fuel—the engine may misfire or run
poorly.
3. The fuel cap may not have been securely tightened. See Fuel filler
cap in this chapter.
4. Driving through deep water—the electrical system may be wet.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel, properly tightening the fuel cap or letting the
electrical system dry out. After three driving cycles without these or any
other temporary malfunctions present, the service engine soon
indicator should stay off the next time the engine is started. A driving
cycle consists of a cold engine startup followed by mixed city/highway
driving. No additional vehicle service is required.
If the service engine soon indicator remains on, have your vehicle
serviced at the first available opportunity. Although some malfunctions
detected by the OBD-II may not have symptoms that are apparent,
continued driving with the service engine soon indicator on can
result in increased emissions, lower fuel economy, reduced engine and
transmission smoothness, and lead to more costly repairs. Maintenance and Specifications
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• Cover interior trim to prevent fading.
• Keep all rubber parts free from oil and solvents.
Engine
• The engine oil and filter should be changed prior to storage, as used
engine oil contain contaminates that may cause engine damage.
• Start the engine every 15 days. Run at fast idle until it reaches normal
operating temperature.
• With your foot on the brake, shift through all the gears while the
engine is running.
Fuel system
• Fill the fuel tank with high-quality fuel until the first automatic shutoff
of the fuel pump nozzle.
Note: During extended periods of vehicle storage (30 days or more),
fuel may deteriorate due to oxidation. Add a quality gas stabilizer
product to the vehicle fuel system whenever actual or expected storage
periods exceed 30 days. Follow the instructions on the additive label.
The vehicle should then be operated at idle speed to circulate the
additive throughout the fuel system.
Cooling system
• Protect against freezing temperatures.
• When removing vehicle from storage, check coolant fluid level.
Confirm there are no cooling system leaks, and fluid is at the
recommended level.
Battery
• Check and recharge as necessary. Keep connections clean.
• If storing your vehicle for more than 30 days without recharging the
battery, it may be advisable to disconnect the battery cables to ensure
battery charge is maintained for quick starting.
Note: If battery cables are disconnected, it will be necessary to reset
memory features.
Brakes
• Make sure brakes and parking brake are fully released.
Tires
• Maintain recommended air pressure.Maintenance and Specifications
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Item Capacity Ford part name Ford part number /
Ford specification
Engine and fuel coolant
- diesel engine Refer to the diesel supplement.
Engine oil (includes
filter change) - 6.2L V8
and 6.8L V10 gas
engines
57.0 quarts (6.6L) • Motorcraft  SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
• Motorcraft  SAE 5W-20
Full Synthetic Motor Oil
(US)
• Motorcraft  SAE 5W-20
Super Premium Motor
Oil (Canada)
• Motorcraft  SAE 5W-20
Synthetic Motor Oil
(Canada) • XO-5W20-QSP (US)
• XO-5W20-QFS (US)
• CXO-5W20–LSP12
(Canada)
• CXO-5W-20-LFS12
(Canada) /
WSS-M2C930-A and API
Certification Mark
Engine oil (includes
filter change) - diesel
engine Refer to the diesel supplement.
Fuel tank (mid-ship) 28 gallons (106L) — —
Fuel tank (plastic) 35 gallons (132L) — —
Fuel tank (Aft axle) 40 gallons (151L) — —
Fuel tank - diesel
engine Refer to the diesel supplement.Maintenance and Specifications
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Item Capacity Ford part name Ford part number /
Ford specification
Hinges, latches, striker
plates, fuel filler door
hinge and seat tracks — Multi-Purpose Grease XG–4 or XL-5 /
ESB-M1C93–B
Lock cylinders — Motorcraft  Penetrating
and Lock Lubricant XL-1 / None
Transmission / parking
brake linkages and
pivots, brake pedal shift — Motorcraft  Premium
Long-Life Grease XG-1-C or XG-1-K /
WSD-M1C227-A
Power steering fluid Keep fluid level
between MIN and
MAX on reservoir Motorcraft 
MERCON  VATF XT-5-QM /
MERCON  V
Transfer case fluid 2.0 quarts (1.9L) Motorcraft  Transfer
Case Fluid XL-12 / —
Automatic transmission
fluid
(5–speed)
317.5 quarts
(16.6L)
4Motorcraft 
MERCON  LV AT F XT-10–QLV /
MERCON  LV
Automatic transmission
fluid
(6-speed)
318.5 quarts
(17.5L)
4, 616.7 quarts
(15.8L)
4, 7Maintenance and Specifications
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ENGINE DATA
Engine 6.2L V8 engine 6.8L V10 engine
Cubic inches 378 413
Required fuel Minimum 87 octane Minimum 87 octane
Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Spark plug gap 0.039–0.043 inch
(1.0–1.1mm) 0.039–0.043 inch
(1.0–1.1mm)
Ignition system Coil on plug Coil on plug
Compression ratio 9.8:1 9.2:1
Engine drivebelt routing
6.2L V8 engine
6.8L V10 engine with A/C Maintenance and Specifications
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FORD ESP EXTENDED SERVICE PLANS (U.S. ONLY)
More than 30 million Ford and Lincoln owners have discovered the
powerful protection of Ford ESP. It is the only extended service plan
backed by Ford Motor Company, and provides “peace of mind”
protection beyond the New Vehicle Limited Warranty coverage.
Up to 500+ Covered Vehicle Components
There are four, new-vehicle Extended Service Plans with different levels
of coverage. Ask your dealer for details.
PremiumCare – Our most comprehensive coverage. With over 500
covered components, this plan is so complete that we generally only
discuss what’s not covered!
ExtraCare – Covers 113 components, and includes many high-tech
items.
BaseCare – Covers 84 components.
PowertrainCare – Covers 29 critical components.
Ford ESP is honored by all Ford and Lincoln Dealers in the U.S.
and Canada It’s the only extended service plan authorized and backed
by Ford Motor Company. That means you get:
• Reliable, quality service anywhere you go.
• Factory-trained technicians.
• Genuine Ford and Motorcraft  Parts.
Rental car reimbursement
If your vehicle is kept overnight for covered repairs, you are
eligible for rental car coverage, including Bumper-to-Bumper warranty
repairs, or manufacturer’s recalls.
Transferable coverage
If you sell your vehicle before your Ford ESP coverage expires, you can
transfer any remaining coverage to the new owner. Whenever you’re
ready to sell your car, prospective buyers may feel better about taking a
risk on your used vehicle. Ford ESP may add resale value!
Plus, exclusive 24/7 roadside assistance, including:
• Towing, flat-tire change and battery jump starts.
• Out-of-fuel and lock-out assistance.
• Travel expense reimbursement for lodging, meals and rental car.
• Destination assistance for taxi, shuttle, rental car coverage and
emergency transportation.Ford Extended Service Plan
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6.2L and 6.8L engines
Every 15,000 miles
(24,000 km) Replace cabin air filter (if equipped)
Every 30,000 miles
(48,000 km) Replace climate-controlled seat filter (if
equipped)
Replace engine air filter
Replace fuel filter (Ranger)
Every 60,000 miles
(96,000 km) Change automatic transmission fluid and filter on
5–speed TorqShift  transmission; consult dealer
for requirements
Replace front wheel bearing grease/grease seal if
non-sealed bearings are used (2WD vehicles)
Every 105,000 miles
(168,000 km) Change engine coolant 1
Change manual transmission fluid (except
Escape)
Change rear axle fluid (Dana axles)
Replace spark plugs
Inspect accessory drive belt(s) 2
Every 150,000 miles
(240,000 km) Change automatic transmission fluid and filter
(except 5–speed TorqShift  transmission) (filter
not required on 6F35, 6F50, DPS6 and AWF-21
transmissions); consult dealer for requirements
Change front axle fluid (4WD vehicles)
Change manual transmission fluid (Escape)
Change rear axle fluid (RWD vehicles)
Change transfer case fluid (4WD vehicles)
Replace accessory drive belt(s) if not replaced
within the last 100,000 miles (160,000 km)
Replace front wheel bearings and seals if
non-sealed bearings are used (2WD vehicles)1
Initial replacement at 105,000 miles (168,000 km) or 72 months; every
45,000 miles (72,000 km) or 36 months thereafter 2
Perform a follow-up inspection at 120,000 miles (192,000 km) Scheduled Maintenance
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Operating in dusty conditions such as unpaved or dusty roads
Every 30,000 miles
(48,000 km) Change automatic transmission fluid (except
6R80 and TorqShift  transmissions)
Replace front wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 50,000 miles
(80,000 km) Change rear axle fluid (F-450/550 only)
Every 60,000 miles
(96,000 km) Change transfer case fluid (4WD vehicles)
Off-road operation
Inspect frequently,
service as required Inspect steering linkage, ball joints and U-joints;
lubricate if equipped with grease fittings
Replace cabin air filter (if equipped)
Replace engine air filter
Every 5,000 miles
(8,000 km) or
6 months Change engine oil and filter
Inspect wheels and related components for
abnormal noise, wear, looseness or drag
Rotate tires, inspect tires for wear and measure
tread depth
Every 30,000 miles
(48,000 km) Change automatic transmission fluid (except
6R80 and TorqShift  transmissions)
Replace front wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 50,000 miles
(80,000 km) Change rear axle fluid (F-450/550 only)
Every 60,000 miles
(96,000 km) Change transfer case fluid (4WD vehicles)
Exclusive use of E85 (Flex Fuel Vehicles only)
Every oil change
interval If ran exclusively on E85, fill the fuel tank full
with regular unleaded fuelScheduled Maintenance
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EXCEPTIONS
There are several exceptions to the Normal Schedule. They are listed
below:
Normal vehicle axle maintenance: Rear axles and power take-off
(PTO) units with synthetic fluid and light-duty trucks equipped with
Ford-design axles are lubricated for life; do not check or change fluid
unless a leak is suspected, service is required or the assembly has been
submerged in water. During long periods of trailer towing with outside
temperatures above 70°F (21°C) and at wide-open throttle for long
periods above 45 mph (72 km/h), non-synthetic rear axle fluids should
be changed every 3,000 miles (4,800 km) or three months, whichever
comes first. This interval can be waived if the axle is filled with 75W140
synthetic gear fluid meeting Ford specification WSL-M2C192-A, part
number F1TZ-19580-B or equivalent. Add friction modifier XL-3
(EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear
axles (refer to Maintenance product specifications and capacities in
the Maintenance and Specifications chapter for details).
Police/Taxi/Livery vehicle axle maintenance: Change rear axle fluid
every 100,000 miles (160,000 km). Rear axle fluid change may be waived
if the axle was filled with 75W140 synthetic gear fluid meeting Ford
specification WSL-M2C192-A, part number FITZ-19580-B or equivalent.
Add four ounces (118 mL) of additive friction modifier XL-3
(EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear
axles. The axle fluid should be changed anytime the axle has been
submerged in water.
E–450 and F–450/550 axle maintenance: Change rear axle fluid every
100,000 miles (160,000 km) under normal driving conditions. For
vehicles operated at or near maximum Gross Vehicle Weights, the rear
axle fluid should be changed every 50,000 miles (80,000 km). In
addition, this 50,000 mile (80,000 km) schedule should be observed
when the vehicles are operated under the Special Operating Conditions.
California fuel filter replacement: If the vehicle is registered in
California, the California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify the emission
warranty or limit recall liability prior to the completion of the vehicle’s
useful life. Ford Motor Company, however, urges you to have all
recommended maintenance services performed at the specified intervals
and to record all vehicle service.Scheduled Maintenance
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