ESP FORD F450 SUPER DUTY 2016 Owner's Guide

SAFETY PRECAUTIONS
WARNINGS
Do not overfill the fuel tank. Thepressure in an overfilled tank maycause leakage and lead to fuel sprayand fire.
The fuel system may be underpressure. If you hear a hissing soundnear the fuel filler door, do not refueluntil the sound stops. Otherwise, fuel mayspray out, which could cause seriouspersonal injury.
Automotive fuels can cause seriousinjury or death if you misuse ormishandle them.
Fuel ethanol and gasoline maycontain benzene, which is acancer-causing agent.
When refueling always shut theengine off and never allow sparks oropen flames near the filler neck.Never smoke or use a cell phone whilerefueling. Fuel vapor is extremelyhazardous under certain conditions. Avoidinhaling excess fumes.
The flow of fuel through a fuel pumpnozzle can produce static electricity,which can cause a fire if you pumpfuel into an ungrounded fuel container.
Observe the following guidelines whenhandling automotive fuel:
•Extinguish all smoking materials andany open flames before refueling yourvehicle.
•Automotive fuels can be harmful orfatal if swallowed. Fuel such asgasoline is highly toxic and ifswallowed can cause death orpermanent injury. If swallowed, call aphysician immediately, even if nosymptoms are immediately apparent.The toxic effects of fuel may not bevisible for hours.
•Avoid inhaling fuel vapors. Inhaling toomuch fuel vapor of any kind can leadto eye and respiratory tract irritation.In severe cases, excessive or prolongedbreathing of fuel vapor can causeserious illness and permanent injury.
•Avoid getting fuel liquid in your eyes. Ifyou splash fuel in your eyes, removecontact lenses (if worn), flush withwater for 15 minutes and seek medicalattention. Failure to seek propermedical attention could lead topermanent injury.
•Fuels can also be harmful if absorbedthrough the skin. If you splash fuel onyour skin, clothing or both, promptlyremove contaminated clothing andwash your skin thoroughly with soapand water. Repeated or prolonged skincontact with fuel liquid or vapor causesskin irritation.
•Be particularly careful if you are taking“Antabuse” or other forms of disulfiramfor the treatment of alcoholism.Breathing gasoline vapors, or skincontact could cause an adversereaction. In sensitive individuals, seriouspersonal injury or sickness may result.If you splash fuel on your skin, promptlywash your skin thoroughly with soapand water. Consult a physicianimmediately if you experience anadverse reaction.
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Fuel and Refueling

Your vehicle is equipped with variousemission control components and acatalytic converter that will enable yourvehicle to comply with applicable exhaustemission standards. To make sure that thecatalytic converter and other emissioncontrol components continue to workproperly:
•Use only the specified fuel listed.
•Avoid running out of fuel.
•Do not turn off the ignition while yourvehicle is moving, especially at highspeeds.
•Have the items listed in scheduledmaintenance information performedaccording to the specified schedule.
The scheduled maintenance items listedin scheduled maintenance information areessential to the life and performance ofyour vehicle and to its emissions system.
If you use parts other than Ford, Motorcraftor Ford-authorized parts for maintenancereplacements, or for service ofcomponents affecting emission control,such non-Ford parts should be theequivalent to genuine Ford Motor Companyparts in performance and durability.
Illumination of the service engine soonindicator, charging system warning light orthe temperature warning light, fluid leaks,strange odors, smoke or loss of enginepower could indicate that the emissioncontrol system is not working properly.
An improperly operating or damagedexhaust system may allow exhaust toenter the vehicle. Have a damaged orimproperly operating exhaust systeminspected and repaired immediately.
Do not make any unauthorized changes toyour vehicle or engine. By law, vehicleowners and anyone who manufactures,repairs, services, sells, leases, tradesvehicles, or supervises a fleet of vehiclesare not permitted to intentionally remove
an emission control device or prevent itfrom working. Information about yourvehicle’s emission system is on the VehicleEmission Control Information Decallocated on or near the engine. This decalalso lists engine displacement
Please consult your warranty informationfor complete details.
On-Board Diagnostics (OBD-II)
Your vehicle has a computer known as theon-board diagnostics system (OBD-II) thatmonitors the engine’s emission controlsystem. The system protects theenvironment by making sure that yourvehicle continues to meet governmentemission standards. The OBD-II systemalso assists a service technician in properlyservicing your vehicle.
When the service engine soonindicator illuminates, the OBD-IIsystem has detected amalfunction. Temporary malfunctions maycause the service engine soon indicator toilluminate.
Examples of temporary malfunctions are:
•the vehicle has run out of fuel—theengine may misfire or run poorly
•poor fuel quality or water in thefuel—the engine may misfire or runpoorly
•the fuel fill inlet may not have closedproperly. See Refueling (page 146).
•driving through deep water—theelectrical system may be wet.
You can correct these temporarymalfunctions by filling the fuel tank withgood quality fuel, properly closing the fuelfill inlet or letting the electrical system dryout. After three driving cycles without theseor any other temporary malfunctions
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Fuel and Refueling

vehicle is stationary. In this condition, thereis limited cooling air flow through theradiator and around the vehicle thatnormally occurs when a vehicle is moving.The aftermarket PTO system installer,having the most knowledge of the finalapplication, is responsible for determiningwhether additional chassis heat protectionor powertrain cooling is required, andalerting the user to the safe and properoperation.
Ford Super Duty Vehicles are approved foruse as a stationary (including split shaftcapability) or mobile power source, withinlimits and operating guidelines detailed inthe Ford Truck Body Builders Layout Book,found at www.fleet.ford.com/truckbbas,and through the Ford Truck Body BuildersAdvisory Service.
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Transmission

Shifting between system modes
Note:Do not perform these operations ifthe rear wheels are slipping.
Note:Some noise may be heard as the 4x4system shifts or engages. This is normal. Inorder to reduce engagement noise, it isrecommended that all shifts be performedat speeds below3 mph (5 km/h).
Note:The vehicle should not be driven in4X4 High with the hub locks disengaged asthis condition may damage driveline systemcomponents.
Engage the locking hubs by rotating thehub lock control from FREE to LOCK, thenmove the transfer case lever from 2H(2WD) to 4H (4x4 High) at a stop or avehicle speed below 3 mph (5 km/h).
Move the transfer case lever from 4H (4x4High) to 2H (2WD) at a stop or a vehiclespeed below 3 mph (5 km/h), thendisengage the locking hubs (optional) byrotating the hub lock control from LOCKto FREE.
For proper operation, make sure that bothindicator arrows on the hub are aligned,and that both hubs are set to either FREEor LOCK.
Shifting to/from 4L (4x4 Low)
1. Bring the vehicle to a stop or a speedbelow 3 mph (5 km/h).
2. Place the transmission in N (Neutral).
3. Move the transfer case shift leverthrough N (Neutral) directly to thedesired position.
4. If the transfer case does not, or onlypartially moves to the desired position,perform a shift with the transmissionin N (Neutral) and the vehicle rolling ata speed below 3 mph (5 km/h).
5.If shifting to 2H (2WD) with the vehicleat a complete stop, disengage thelocking hubs (optional) by rotating thehub lock control from LOCK to FREE.
Using the N (Neutral) position
WARNING
Do not leave the vehicle unattendedwith the transfer case in the N(Neutral) position. Always set theparking brake fully and turn off the ignitionwhen leaving the vehicle.
The transfer case neutral position overridesthe transmission and puts the vehicle inneutral regardless of transmission gearshiftlever position. The vehicle can moveforward or backwards.
This position should only be used whentowing the vehicle.
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Four-Wheel Drive (If Equipped)E163189

If SHIFT DELAYED PULL FORWARD isdisplayed in the information display,transfer case gear tooth blockage ispresent. To alleviate this condition, placethe transmission in a forward gear, movethe vehicle forward approximately 5 ft(1.5 m), and shift the transmission back toneutral to allow the transfer case tocomplete the range shift.
How Your Vehicle Differs FromOther Vehicles
WARNING
Vehicles with a higher center ofgravity such as utility and four-wheeldrive vehicles handle differently thanvehicles with a lower center of gravity.Utility and four-wheel drive vehicles arenot designed for cornering at speeds ashigh as passenger cars any more thanlow-slung sports cars are designed toperform satisfactorily under off-roadconditions. Avoid sharp turns, excessivespeed and abrupt maneuvers in thesevehicles. Failure to drive cautiously couldresult in an increased risk of loss of vehiclecontrol, vehicle rollover, personal injury anddeath.
Truck and utility vehicles can differ fromsome other vehicles. Your vehicle may behigher to allow it to travel over roughterrain without getting hung up ordamaging underbody components.
The differences that make your vehicle soversatile also make it handle differentlythan an ordinary passenger car.
Maintain steering wheel control at alltimes, especially in rough terrain. Sincesudden changes in terrain can result inabrupt steering wheel motion, make sureyou grip the steering wheel from theoutside. Do not grip the spokes.
Drive cautiously to avoid vehicle damagefrom concealed objects such as rocks andstumps.
You should either know the terrain orexamine maps of the area before driving.Map out your route before driving in thearea. To maintain steering and brakingcontrol of your vehicle, you must have allfour wheels on the ground and they mustbe rolling, not sliding or spinning.
Driving Off-Road With Truck andUtility Vehicles
Note:On some models, the initial shift fromtwo-wheel drive to four-wheel drive whilethe vehicle is moving can cause somemomentary clunk and ratcheting sounds.This is the front drivetrain coming up tospeed and the automatic locking hubsengaging and is not cause for concern.
Note:Your vehicle may be equipped witha front air dam that can become damaged(due to reduced ground clearance) whentaking your vehicle off-road. This air damcan be taken off by removing two bolts.
Four-wheel drive vehicles are speciallyequipped for driving on sand, snow, mudand rough terrain and have operatingcharacteristics that are somewhatdifferent from conventional vehicles, bothon and off the road.
Power is supplied to all four wheelsthrough a transfer case. On four-wheeldrive vehicles, the transfer case allows youto select 4WD when necessary.Information on transfer case operation andshifting procedures can be found in thischapter. Information on transfer casemaintenance can be found in theMaintenance chapter. You should becomethoroughly familiar with this informationbefore you operate your vehicle.
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Four-Wheel Drive (If Equipped)

Four-wheel drive (when you select a 4WDmode) uses all four wheels to power thevehicle. This increases traction, enablingyou to drive over terrain and roadconditions that a conventional two-wheeldrive vehicle cannot.
Basic Operating Principles
•Drive slower in strong crosswinds whichcan affect the normal steeringcharacteristics of your vehicle.
•When driving your vehicle on surfacesmade slippery by loose sand, water,gravel, snow or ice proceed with care.
•Do not use four-wheel drive on dry,hard surfaced roads. Doing so willproduce excessive noise, increase tirewear and may damage drivecomponents. Four-wheel drive modesare only intended for consistentlyslippery or loose surfaces.
If Your Vehicle leaves the Road
If your vehicle leaves the road, reduce yourvehicle speed and avoid severe braking.When your vehicle speed has been reducedease your vehicle back onto the road. Donot turn the steering wheel sharply whilereturning your vehicle to the road.
It may be safer to stay on the shoulder ofthe road and slow down gradually beforereturning to the road. You may lose controlif you do not slow down or if you turn thesteering wheel too sharply or abruptly.
It may be less risky to strike small objects,such as freeway reflectors, with minordamage to your vehicle rather thanattempt a sudden return to the road whichcould cause your vehicle to slide sidewaysout of control or roll over. Remember, yoursafety and the safety of others should beyour primary concern.
Emergency Maneuvers
In an unavoidable emergency situationwhere a sudden sharp turn must be made,remember to avoid over-driving yourvehicle (i.e. turn the steering wheel only asrapidly and as far as required to avoid theemergency). Excessive steering can resultin loss of vehicle control. Apply smoothpressure to the accelerator pedal or brakepedal when changes in vehicle speed arerequired. Avoid abrupt steering,acceleration and braking. This could resultin an increased risk of vehicle roll over, lossof vehicle control and personal injury. Useall available road surface to bring yourvehicle to a safe direction of travel.
In the event of an emergency stop, avoidskidding the tires and do not attempt anysharp steering wheel movements.
If your vehicle goes from one type ofsurface to another (i.e. from concrete togravel) there will be a change in the wayyour vehicle responds to a maneuver (i.e.steering, acceleration or braking).
Sand
When driving over sand, try to keep all fourwheels on the most solid area of the trail.Avoid reducing the tire pressures but shiftto a lower gear and drive steadily throughthe terrain. Apply the accelerator slowlyand avoid excessive wheel slip.
When driving at slow speeds in deep sandunder high outside temperatures, use a lowgear when possible. Low gear operationwill maximize the engine and transmissioncooling capability.
Avoid driving at excessive speeds, thiscauses vehicle momentum to work againstyou and your vehicle could become stuckto the point that assistance may berequired from another vehicle. Remember,you may be able to back out the way youcame if you proceed with caution.
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Four-Wheel Drive (If Equipped)

Mud and Water
Mud
Be cautious of sudden changes in vehiclespeed or direction when you are driving inmud. Even four-wheel drive vehicles canlose traction in slick mud. If your vehicledoes slide, steer in the direction of the slideuntil you regain control of your vehicle.
After driving through mud, clean off residuestuck to rotating driveshafts and tires.Excess mud stuck on tires and rotatingdriveshafts can cause an imbalance thatcould damage drive components.
Water
If you must drive through high water, driveslowly. Traction or brake capability maybe limited.
When driving through water, determine thedepth and avoid water higher than thebottom of the hubs. If the ignition systemgets wet, your vehicle may stall.
Once through water, always try the brakes.Wet brakes do not stop your vehicle aseffectively as dry brakes. Drying can beimproved by applying light pressure to thebrake pedal while moving slowly.
Note:Driving through deep water maydamage the transmission. If the front or rearaxle is submerged in water, the axlelubricant and power transfer unit lubricantshould be checked and changed ifnecessary.
Driving on Hilly or Sloping Terrain
Although natural obstacles may make itnecessary to travel diagonally up or downa hill or steep incline, you should alwaystry to drive straight up or straight down.
Note:Avoid turning on steep slopes or hills.A danger lies in losing traction, slippingsideways and possible vehicle roll over.Whenever driving on a hill, determinebeforehand the route you will use. Do notdrive over the crest of a hill without seeingwhat conditions are on the other side. Donot drive in reverse over a hill without theaid of an observer.
When climbing a steep slope or hill, startin a lower gear rather than downshifting toa lower gear from a higher gear once theascent has started. This reduces strain onthe engine and the possibility of stalling.
If your vehicle stalls, do not try to turnaround because this could cause vehicleroll over. It is better to reverse back to asafe location.
Apply just enough power to the wheels toclimb the hill. Too much power will causethe tires to slip, spin or lose traction,resulting in loss of vehicle control.
Descend a hill in the same gear you woulduse to climb up the hill to avoid excessivebrake application and brake overheating.Do not descend in neutral. Disengageoverdrive or move the transmissionselector lever to a lower gear. Whendescending a steep hill, avoid sudden hardbraking as you could lose control. The frontwheels have to be turning in order to steeryour vehicle.
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Four-Wheel Drive (If Equipped)E143949

LIMITED SLIP DIFFERENTIAL
This axle provides added traction onslippery surfaces, particularly when onewheel is on a poor traction surface. Undernormal conditions, the limited-slip axlefunctions like a standard rear axle. The axlemay exhibit a slight noise or vibrationduring tight turns with low vehicle speed.This is normal behavior and indicates theaxle is working.
ELECTRONIC LOCKING
DIFFERENTIAL (If Equipped)
Note:The electronic locking differential isfor off-road use only and is not for use ondry pavement. Using the electronic lockingdifferential on dry pavement will result inincreased tire wear, noise and vibration.
The electronic locking differential is adevice housed in the rear axle that allowsboth rear wheels to turn at the samespeed. The electronic locking differentialcan provide additional traction should yourvehicle become stuck. You can activatethe differential electronically and shift iton the fly within the differential operatingspeed range. The differential is for use inmud, rocks, sand, or any off-road conditionwhere you need maximum traction. It isnot for use on dry pavement.
The following conditions will affect theelectronic locking differential:
•On 2WD vehicles and 4WD vehicles in2H (4X2) or 4H (4X4 High), the ELDwill not engage if the vehicle speed isabove 20 mph (32 km/h).
•On 2WD vehicles and 4WD vehicles in2H (4X2) or 4H (4X4 High), the ELDwill automatically disengage at speedsabove 25 mph (40 km/h) and willautomatically reengage at speedsbelow 20 mph (32 km/h).
•On 4WD vehicles in 4L (4X4 Low), theELD can be engaged at any speed andwill not automatically disengage.
Activating the Electronic LockingDifferential
Note:Do not use electronic lockingdifferential on dry, hard surfaced roads.Doing so will produce excessive noise,vibration and increase tire wear.
Note:If the electronic locking differentialhas difficulty disengaging, release theaccelerator pedal and turn the steeringwheel in the opposite direction while rolling.
For vehicles equipped with anelectronic shift 4WD system
Pull the 4WD control knob toward you.
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Rear AxleE172924

PARKING BRAKE
WARNING
Always set the parking brake fullyand make sure the transmission isplaced in park (P). Failure to set theparking brake and engage park could resultin vehicle roll-away, property damage orbodily injury. Turn the ignition to the lockposition and remove the key whenever youleave your vehicle.
Apply the parking brake whenever yourvehicle is parked. Press the pedaldownward to set the parking brake. Thebrake warning lamp in the instrumentcluster will illuminate and remainsilluminated until the parking brake isreleased.
To release, pull the brake release leverlocated at the lower left side of theinstrument panel.
If you are parking your vehicle on a gradeor with a trailer, press and hold the brakepedal down, then set the parking brake.There may be a little vehicle movement asthe parking brake sets to hold the vehicle'sweight. This is normal and should be noreason for concern. If needed, press andhold the service brake pedal down, thentry reapplying the parking brake. Chock thewheels if required. If the parking brakecannot hold the weight of the vehicle, theparking brake may need to be serviced orthe vehicle may be overloaded.
HILL START ASSIST
WARNINGS
The system does not replace theparking brake. When you leave yourvehicle, always apply the parkingbrake. Failure to leave your vehicle securelyparked may lead to a crash or injury. SeeParking Brake (page 170).
WARNINGS
You must remain in your vehiclewhen the system turns on. At alltimes, you are responsible forcontrolling your vehicle, supervising thesystem and intervening, if required. Failureto take care may result in the loss ofcontrol of your vehicle, serious personalinjury or death.
The system will turn off if amalfunction is apparent or if you revthe engine excessively. Failure totake care may result in the loss of controlof your vehicle, serious personal injury ordeath.
The system makes it easier to pull awaywhen your vehicle is on a slope without theneed to use the parking brake.
When the system is active, your vehicleremains stationary on the slope for two tothree seconds after you release the brakepedal. This allows time to move your footfrom the brake to the accelerator pedal.The system releases the brakesautomatically once the engine hasdeveloped sufficient drive to prevent yourvehicle from rolling down the slope. Thisis an advantage when pulling away on aslope, for example from a car park ramp,traffic lights or when reversing uphill intoa parking space.
Note:The system only functions when youbring your vehicle to a complete standstillin an uphill gear (for example, drive whenfacing uphill or reverse when facingdownhill).
Note:There is no warning light to indicatethe system is either on or off.
Using Hill Start Assist
1. Press the brake pedal to bring yourvehicle to a complete standstill. Keepthe brake pedal pressed.
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Brakes

PRINCIPLE OF OPERATION
WARNINGS
Hill descent control cannot controldescent in all surface conditions andcircumstances, such as ice orextremely steep grades. Hill descentcontrol is a driver assist system and cannotsubstitute for good judgment by the driver.Failure to do so may result in loss of vehiclecontrol, crash or serious injury.
Hill descent control does not providehill hold at zero miles per hour (0kilometers per hour). When stopped,the parking brake must be applied or thevehicle must be placed in P (Park) or itmay roll away.
Hill descent control allows the driver to setand maintain vehicle speed whiledescending steep grades in various surfaceconditions.
Hill descent control can maintain vehiclespeeds on downhill grades between 2 mph(3 km/h) and 12 mph (20 km/h). Above 20mph (32 km/h), the system remainsarmed, but descent speed cannot be setor maintained.
Hill descent control requires a coolingdown interval after a period of sustaineduse. The amount of time that the featurecan remain active before cooling varieswith conditions. The system will provide awarning in the message center and a chimewill sound when the system is about todisengage for cooling. At this time,manually apply the brakes as needed tomaintain descent speed.
USING HILL DESCENT
CONTROL
Press and release the hilldescent button located on theinstrument panel. A light in thecluster will illuminate and a chime willsound when this feature is activated.
To increase descent speed, press theaccelerator pedal until the desired speedis reached. To decrease descent speed,press the brake pedal until the desiredspeed is reached.
Whether accelerating or decelerating, oncethe desired descent speed is reached,remove your feet from the pedals and thechosen vehicle speed will be maintained.
Note:Noise from the ABS pump motor maybe observed during hill descent controloperation. This is a normal characteristic ofthe ABS and should be no reason forconcern.
Hill descent modes
•At speeds below 20 mph (32 km/h):When the Hill Descent Control switchis pressed and Hill Descent Control isactive, the Hill Descent Control telltalewill flash.
•At speeds below 20 mph (32 km/h):When the Hill Descent Control switchis pressed and conditions are notcorrect for hill descent activation, theHill Descent Control system will beenabled, the Hill Descent Controltelltale will be solid and a message willdisplay in the information display.
•At speeds above 20 mph (32 km/h):When the Hill Descent Control switchis pressed, the Hill Descent Controlsystem will be enabled, the telltale inthe cluster will not be illuminated anda message will be displayed in theinformation display.
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Terrain Response (If Equipped)E163957