ESP FORD F450 SUPER DUTY 2016 Repair Manual

Note:Do not reduce tire pressureto change the ride characteristicsof the vehicle. If you do notmaintain the inflation pressure atthe levels specified by Ford, yourvehicle may experience a conditionknown as shimmy. Shimmy is asevere vibration and oscillation inthe steering wheel after the vehicletravels over a bump or dip in theroad that does not dampen out byitself. Shimmy may result fromsignificant under-inflation of thetires, improper tires (load range,size, or type), or vehiclemodifications such as lift-kits. Inthe event that your vehicleexperiences shimmy, you shouldslowly reduce speed by either liftingoff the accelerator pedal or lightlyapplying the brakes. The shimmywill cease as the vehicle speeddecreases.
Maximum Inflation Pressure isthe tire manufacturer's maximumpermissible pressure and thepressure at which the maximumload can be carried by the tire. Thispressure is normally higher thanthe manufacturer’s recommendedcold inflation pressure which canbe found on the SafetyCompliance Certification Label(affixed to either the door hingepillar, door-latch post, or the dooredge that meets the door-latchpost, next to the driver's seatingposition), or Tire Label located on
the B-pillar or the edge of thedriver's door. The cold inflationpressure should never be set lowerthan the recommended pressureon the Safety ComplianceCertification Label or Tire Label.
When weather temperaturechanges occur, tire inflationpressures also change. A 10°F(6°C) temperature drop cancause a corresponding drop of 1psi (7 kPa) in inflation pressure.Check your tire pressuresfrequently and adjust them to theproper pressure which can befound on the Safety ComplianceCertification Label or Tire Label.
To check the pressure in yourtire(s):
1. Make sure the tires are cool,meaning they are not hot fromdriving even a mile.
Note:If you are checking tirepressure when the tire is hot, (forexample, driven more than 1 mile[1.6 kilometers]), never bleed orreduce air pressure. The tires arehot from driving and it is normal forpressures to increase aboverecommended cold pressures. Ahot tire at or below recommendedcold inflation pressure could besignificantly under-inflated.
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Wheels and Tires

Each tire, including the spare (ifprovided), should be checkedmonthly when cold and inflatedto the inflation pressure recommended bythe vehicle manufacturer on the vehicleplacard or tire inflation pressure label. (Ifyour vehicle has tires of a different sizethan the size indicated on the vehicleplacard or tire inflation pressure label, youshould determine the proper tire inflationpressure for those tires.)
As an added safety feature, your vehiclehas been equipped with a Tire PressureMonitoring System (TPMS) thatilluminates a low tire pressure telltalewhen one or more of your tires issignificantly under-inflated. Accordingly,when the low tire pressure telltaleilluminates, you should stop and checkyour tires as soon as possible, and inflatethem to the proper pressure. Driving on asignificantly under-inflated tire causes thetire to overheat and can lead to tire failure.Under-inflation also reduces fuel efficiencyand tire tread life, and may affect thevehicle’s handling and stopping ability.
Please note that the TPMS is not asubstitute for proper tire maintenance, andit is the driver’s responsibility to maintaincorrect tire pressure, even if under-inflationhas not reached the level to triggerillumination of the TPMS low tire pressuretelltale.
Your vehicle has also been equipped witha TPMS malfunction indicator to indicatewhen the system is not operating properly.The TPMS malfunction indicator iscombined with the low tire pressuretelltale. When the system detects amalfunction, the telltale will flash forapproximately one minute and then remaincontinuously illuminated. This sequencewill continue upon subsequent vehiclestart-ups as long as the malfunction exists.
When the malfunction indicator isilluminated, the system may not be ableto detect or signal low tire pressure asintended. TPMS malfunctions may occurfor a variety of reasons, including theinstallation of replacement or alternatetires or wheels on the vehicle that preventthe TPMS from functioning properly.Always check the TPMS malfunctiontelltale after replacing one or more tires orwheels on your vehicle to ensure that thereplacement or alternate tires and wheelsallow the TPMS to continue to functionproperly.
The tire pressure monitoring systemcomplies with part 15 of the FCC rules andwith RSS-210 of Industry Canada.Operation is subject to the following twoconditions: (1) This device may not causeharmful interference, and (2) This devicemust accept any interference received,including interference that may causeundesired operation.
This device complies with part 15 of theFCC Rules and with Licence exempt RSSStandards of Industry Canada. Operationis subject to the following two conditions:
•This device may not cause harmfulinterference.
•This device must accept anyinterference received, includinginterference that may cause undesiredoperation.
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Customer action requiredPossible causeLow tire pressurewarning light
Make sure tires are at the proper pres-sure. See Inflating your tires in thischapter. After inflating your tires to themanufacturer’s recommended pressureas shown on the Tire Label (located onthe edge of driver’s door or the B-Pillar),the vehicle must be driven for at leasttwo minutes over 20 mph (32 km/h)before the light turns off.
Tire(s) under-inflatedSolid warning light
Repair the damaged road wheel and tireassembly and reinstall it on the vehicleto restore system function. For adescription on how the system functions,see When your temporary spare tireis installed in this section.
Spare tire in use
If the tires are properly inflated and thespare tire is not in use but the lightremains on, contact your authorizeddealer as soon as possible.
Tire pressure monitoringsystem malfunction
On vehicles with different front and reartire pressures, the system must beretrained following every tire rotation.See Tire Care (page 267).
Tire rotation withoutsensor training
Repair the damaged road wheel and tireassembly and reinstall it on the vehicleto restore system function. For adescription on how the system functions,see When your temporary spare tireis installed in this section.
Spare tire in useFlashing warninglight
If the tires are properly inflated and thespare tire is not in use but the lightremains on, contact your authorizeddealer as soon as possible.
Tire pressure monitoringsystem malfunction
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When Inflating Your Tires
When putting air into your tires (such as ata gas station or in your garage), the tirepressure monitoring system may notrespond immediately to the air added toyour tires.
It may take up to two minutes of drivingover 20 mph (32 km/h) for the light to turnoff after you have filled your tires to therecommended inflation pressure.
How Temperature Affects Your TirePressure
The tire pressure monitoring systemmonitors tire pressure in each pneumatictire. While driving in a normal manner, atypical passenger tire inflation pressuremay increase about 2 to 4 psi (14 to 28kPa) from a cold start situation. If thevehicle is stationary overnight with theoutside temperature significantly lowerthan the daytime temperature, the tirepressure may decrease about 3 psi (21kPa) for a drop of 30°F (17°C) in ambienttemperature. This lower pressure valuemay be detected by the tire pressuremonitoring system as being significantlylower than the recommended inflationpressure and activate the system warninglight for low tire pressure.
If the low tire pressure warning light is on,visually check each tire to verify that no tireis flat. If one or more tires are flat, repair asnecessary. Check the air pressure in theroad tires. If any tire is under-inflated,carefully drive the vehicle to the nearestlocation where air can be added to thetires. Inflate all the tires to therecommended inflation pressure.
Tire Pressure Monitoring System ResetProcedure
WARNING
To determine the requiredpressure(s) for your vehicle, see theSafety Compliance CertificationLabel (affixed to either the door hingepillar, door-latch post, or the door edgethat meets the door-latch post, next to thedriver's seating position), or Tire Labellocated on the B-Pillar or the edge of thedriver's door.
Note:You need to perform the tire pressuremonitoring system reset procedure aftereach tire rotation on vehicles that requiredifferent recommended tire pressures in thefront tires as compared to the rear tires.
Overview
To provide the vehicle's load carryingcapability, some vehicles require differentrecommended tire pressures in the fronttires as compared to the rear tires. The tirepressure monitoring system equipped onthese vehicles is designed to illuminate thelow tire pressure warning light at twodifferent pressures; one for the front tiresand one for the rear tires.
Since tires need to be rotated to provideconsistent performance and maximum tirelife, the tire pressure monitoring systemneeds to know when the tires are rotatedto determine which set of tires are on thefront and which are on the rear. With thisinformation, the system can detect andproperly warn of low tire pressures.
System reset tips:
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7.Repeat this tightness check procedurewhen servicing the spare tire pressure(every six months, per scheduledmaintenance information), or at anytime that the spare tire is disturbed
through service of other components.
8. If removed, install the spare tire lockinto the bumper drive tube with thespare tire lock key and jack handle.
TECHNICAL SPECIFICATIONS
Wheel Lug Nut Torque Specifications
WARNING
When a wheel is installed, always remove any corrosion, dirt or foreign materialspresent on the mounting surfaces of the wheel or the surface of the wheel hub,brake drum or brake disc that contacts the wheel. Make sure that any fastenersthat attach the rotor to the hub are secured so they do not interfere with the mountingsurfaces of the wheel. Installing wheels without correct metal-to-metal contact at thewheel mounting surfaces can cause the wheel nuts to loosen and the wheel to come offwhile the vehicle is in motion, resulting in loss of control.
lb.ft (Nm)Bolt size
165 lb.ft (224 Nm)M14 x 1.5
*Torque specifications are for nut and bolt threads free of dirt and rust. Use only Fordrecommended replacement fasteners.
On vehicles equipped with single rear wheels, retighten the lug nuts to the specified torqueat 100 miles (160 kilometers) after any wheel disturbance (such as tire rotation, changinga flat tire, wheel removal).
On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to the specifiedtorque at 100 miles (160 kilometers), and again at 500 miles (800 kilometers) of newvehicle operation and after any wheel disturbance (such as tire rotation, changing a flattire, wheel removal).
It is important to follow the proper wheel mounting and lug nut torque procedures.
On all two-piece flat wheel nuts, apply one drop of motor oil between the flat washerand the nut. Do not apply motor oil to the wheel nut threads or the wheel stud threads.
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MOTORCRAFT PARTS
6.8L V10 engine6.2L V8 engineComponent
FA-1883FA-1883Air filter element
FL-820-SFL-820-SOil filter
BXT-65-650BXT-65-650Battery (standard)
BXT-65-750BXT-65-750Battery (optional)
SP-509SP-526Spark plugs-platinum
FS-104FS-104Seat filter
WW-2242 LH/RHWW-2242 LH/RHWindshield wiper blade
8C3Z-7A098-DBC3Z-7A098-BTransmission fluid filter
For scheduled maintenance, we recommend Motorcraft replacement parts available atyour Ford dealer or at fordparts.com. These parts meet or exceed Ford Motor Company’sspecifications and are engineered for your vehicle. Use of other parts may impact vehicleperformance, emissions and durability. Your warranty may be void for any damage relatedto use of other parts.
If a Motorcraft oil filter is not available, use an oil filter that meets industry performancespecification SAE/USCAR-36.
For spark plug replacement, contact an authorized dealer. Replace the spark plugs at theappropriate intervals. See Scheduled Maintenance (page 453).
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Capacities and Specifications

SpecificationName
WSL-M2C192-ARear axle fluid (F-250/350)(10.50 inch axle)(U.S. andMexico):Motorcraft SAE 75W-140 Synthetic Rear Axle LubricantXY-75W140-QL
WSL-M2C192-ARear axle fluid (F-250/350)(10.50 inch axle)(Canada):Motorcraft SAE 75W-140 Synthetic Rear Axle LubricantCXY-75W140-1L
WSS-M2C918-ARear axle fluid (F350)(Dana M80):Motorcraft SAE 75W-140 Synthetic Rear Axle LubricantXY-75W140-QL
WSL-M2C192-ARear axle fluid (F-450/550)(DanaS110/S130)(U.S. andMexico):Motorcraft SAE 75W-140 Synthetic Rear Axle LubricantXY-75W140-QL
WSL-M2C192-ARear axle fluid (F-450/550)(DanaS110/S130)(Canada):Motorcraft SAE 75W-140 Synthetic Rear Axle LubricantCXY-75W140-1L
WSS-M2C938-AAutomatic transmission fluid (U.S. and Mexico):MERCON LVMotorcraft MERCON LV Automatic Transmission FluidXT-10-QLVC
WSS-M2C938-AAutomatic transmission fluid (Canada):MERCON LVMotorcraft MERCON LV Automatic Transmission FluidXT-10-QLVC
ESP-M2C166-HTransfer case fluid:Motorcraft Transfer Case FluidXL-12
WSS-M2C938-APower steering fluid:MERCON LVMotorcraft MERCON LVXT-10-QLVC
WSS-M2C192-ASpindle bearing:High Temperature 4x4 Front Axle and Wheel BearingGreaseXG-11
WSB-M8B16-A2Windshield washer fluid (U.S. and Mexico):Motorcraft Premium Windshield Wash Concentrate withBitterantZC-32-B2
WSB-M8B16-A2Windshield washer fluid (Canada):
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Capacities and Specifications

SpecificationName
WSL-M2C192-ARear axle fluid (F-450/550)(DanaS110/S130)(Canada):Motorcraft SAE 75W-140 Synthetic Rear Axle LubricantCXY-75W140-1L
WSS-M2C938-AAutomatic transmission fluid (U.S. and Mexico):MERCON LVMotorcraft MERCON LV Automatic Transmission FluidXT-10-QLVC
WSS-M2C938-AAutomatic transmission fluid (Canada):MERCON LVMotorcraft MERCON LV Automatic Transmission FluidXT-10-QLVC
ESP-M2C166-HTransfer case fluid:Motorcraft Transfer Case FluidXL-12
WSS-M2C938-APower steering fluid:MERCON LVMotorcraft MERCON LVXT-10-QLVC
WSS-M2C192-ASpindle bearing:High Temperature 4x4 Front Axle and Wheel BearingGreaseXG-11
WSB-M8B16-A2Windshield washer fluid (U.S. and Mexico):Motorcraft Premium Windshield Wash Concentrate withBitterantZC-32-B2
WSB-M8B16-A2Windshield washer fluid (Canada):Motorcraft Premium Quality Windshield Washer FluidCXC-37-(A, B, D, F)
WSH-M17B19-AA/C refrigerant (U.S.):Motorcraft R-134a RefrigerantYN-19
WSH-M17B19-AA/C refrigerant (Canada):Motorcraft R-134a RefrigerantCYN-16-R
WSH-M17B19-AA/C refrigerant (Mexico):Motorcraft R-134a RefrigerantMYN-19
WSH-M1C231-BA/C refrigerant compressor oil:Motorcraft PAG Refrigerant Compressor OilYN-12-D
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•MP3 folder mode represents a folderstructure consisting of one level offolders. The CD player numbers all MP3tracks on the disc (noted by the .mp3file extension) and all folderscontaining MP3 files, from F001(folder) T001 (track) to F253 T255.
•Creating discs with only one level offolders helps with navigation throughthe disc files.
If you are burning your own MP3 discs, it isimportant to understand how the systemreads the structures you create. Whilevarious files may be present, (files withextensions other than mp3), only files withthe .mp3 extension are played; other filesare ignored by the system. This enablesyou to use the same MP3 disc for a varietyof tasks on your work computer, homecomputer and your in-vehicle system.
In track mode, the system displays andplays the structure as if it were only onelevel deep (all .mp3 files play, regardlessof being in a specific folder). In foldermode, the system only plays the .mp3 filesin the current folder.
AUDIO UNIT - VEHICLES WITH:
AM/FM
WARNING
Driving while distracted can result inloss of vehicle control, crash andinjury. We strongly recommend thatyou use extreme caution when using anydevice that may take your focus off theroad. Your primary responsibility is the safeoperation of your vehicle. We recommendagainst the use of any hand-held devicewhile driving and encourage the use ofvoice-operated systems when possible.Make sure you are aware of all applicablelocal laws that may affect the use ofelectronic devices while driving.
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Audio SystemE163157

CLK: Press this button to switch the display between the clock and radiofrequency. To set the time, press and hold the button until the hours start toflash. Press the arrow buttons (B) to adjust the hours, then repeat to set theminutes. Press CLK again to exit clock mode.
A
Tune: Press these arrow buttons to manually search through the radio frequencyband. Press and hold for a fast search. In AUDIO mode, press the buttons toadjust different sound settings.
B
AUDIO: Press this button to access settings for Treble, Middle, Bass, Fade andBalance.C
SEEK: Press this button to go to the previous or next strong station on thefrequency band.D
Memory presets: Store your favorite radio stations. To store a radio station,tune to the station, then press and hold a preset button until sound returns.E
AM/FM: Press this button to select a frequency band.F
VOL-PUSH: Press the button to switch the system on and off. Turn the controlto adjust the volume.G
AUDIO UNIT - VEHICLES WITH:
AM/FM/CD/SYNC
WARNING
Driving while distracted can result inloss of vehicle control, crash andinjury. We strongly recommend thatyou use extreme caution when using anydevice that may take your focus off theroad. Your primary responsibility is the safeoperation of your vehicle. We recommendagainst the use of any hand-held devicewhile driving and encourage the use ofvoice-operated systems when possible.Make sure you are aware of all applicablelocal laws that may affect the use ofelectronic devices while driving.
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Audio System