ignition FORD F450 SUPER DUTY 2016 Repair Manual

Protected componentsFuse amp ratingFuse or relay number
Steering wheel control module5A26
Not used (spare)20A27
Ignition switch15A28
GPS module20A29RadioSYNC
Parking lamp relay15A30Trailer tow parking lamp relay
Customer access5A31Trailer brake controller (brake signal)
Auto dimming mirror15A32Driver and passenger door lock switchilluminationDriver and passenger smart window motorMoonroof motorPassenger window switchPower inverterRear heated seat switch illuminationTelescoping mirror switch
Restraint control module10A33
Heated steering wheel module10A34Rear heated seats module
Reverse park aid module5A35Select shift switchTrailer brake control module
Fuel tank select switch10A36
Positive temperature coefficient heater10A37
AM/FM base radio10A38
High beam headlamps15A39
Parking lamps (in mirrors)10A40Roof marker lamps
Passenger airbag deactivation indicator7.5A41
Not used (spare)5A42
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Fuses

Only use oils certified for gasoline enginesby the American Petroleum Institute (API).An oil with this trademark symbolconforms to the current engine andemission system protection standards andfuel economy requirements of theInternational Lubricants SpecificationAdvisory Council (ILSAC), comprised ofU.S. and Japanese automobilemanufacturers.
1. Check the engine oil level.
2. If the engine oil level is not within thenormal range, add engine oil thatmeets Ford specifications. SeeCapacities and Specifications for moreinformation.
3. Remove the engine oil filler cap anduse a funnel to pour the engine oil intothe opening.
4.Recheck the engine oil level. Make surethe oil level is not above the normaloperating range on the engine oil leveldipstick.
5. Install the engine oil level dipstick andensure it is fully seated.
6. Fully install the engine oil filler cap byturning the filler cap clockwise untilthree clicks are heard or until the capis fully seated.
OIL CHANGE INDICATOR
RESET
Resetting the Oil Life MonitoringSystem
Only reset the oil life monitoring systemafter changing the engine oil and oil filter.
1.Switch the ignition on. Do not start theengine. For vehicles with push-buttonstart, press and hold the start buttonfor two seconds without pressing thebrake pedal. Do not start the engine.
2.Press the accelerator and brake pedalsat the same time.
3.Keep the accelerator and brake pedalsfully pressed.
4. After three seconds, a messageconfirming that the reset is in progresswill be displayed.
5. After 25 seconds, a messageconfirming that the reset is completewill be displayed.
6. Release the accelerator and brakepedals.
7.The message confirming that the resetis complete will no longer be displayed.
8.Switch the ignition off. For vehicles withpush-button start, press the startbutton to switch the ignition off.
ENGINE COOLANT CHECK
WARNINGS
Do not add engine coolant when theengine is hot. Steam and scaldingliquids released from a hot coolingsystem can burn you badly. Also, you canbe burned if you spill coolant on hot engineparts.
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MaintenanceE142732

CHECKING THE WIPER
BLADES
Run the tip of your fingers over the edge ofthe blade to check for roughness.
Clean the wiper blades with washer fluidor water applied with a soft sponge orcloth.
CHANGING THE WIPER
BLADES
You can manually move the wiper armswhen the ignition is off. This allows for easeof blade replacement and cleaning underthe blades.
1. Pull the wiper blade and arm awayfrom the glass.
2. Release the wiper blade lock (A) andseparate the wiper blade from thewiper arm.
3. Install in the reverse order.
Note:Make sure that the wiper blade locksinto place. Lower the wiper arm and bladeback on the windshield. The wiper arms willautomatically return to their normal positionwhen you turn the ignition on.
•Replace wiper blades at least once peryear for optimum performance.
•You can improve poor wiper quality bycleaning the wiper blades and thewindshield.
ADJUSTING THE HEADLAMPS
Vertical Aim Adjustment
The headlamps on your vehicle areproperly aimed at the assembly plant. Ifyour vehicle has been in an accident, thealignment of your headlamps should bechecked by your authorized dealer.
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MaintenanceE142463 E165804 A
E165794

REMOVING A HEADLAMP
WARNING
Handle a halogen headlamp bulbcarefully and keep out of children’sreach. Grasp the bulb only by itsplastic base and do not touch the glass.The oil from your hand could cause thebulb to break the next time the headlampsare operated.
Note:If the bulb is accidentally touched, itshould be cleaned with rubbing alcoholbefore being used.
Note:This procedure is for replacing theheadlamps, park lamps or turn lamps.
1. Make sure the headlamp control is inthe off position and open the hood.
2.Using masking tape or a marker, makean alignment mark between one of thegrille brackets and the vehicle radiatorsupport to ensure correct grillealignment during the installationprocedure. Do not scratch the blackcoating from the radiator support.
3. Remove the two grille to headlampassembly push pins and the four boltsattaching the top of the grille to theradiator support.
4.Pull the top of the grille forward to gainaccess to the lower grille spring clips.
5. Depress the spring clips through thelower inner grille access openings usinga flat head screwdriver.
6. Pull the grill straight out to remove.
7. Remove the four bolts from theheadlamp assembly.
8. Pull the assembly straight outdisengaging one snap clip from thefender.
9.Disconnect the electrical connector bysqueezing the release tab and pushingthe connector forward, then pulling itrearward.
CHANGING A BULB
WARNINGS
Switch all of the lamps and theignition off. Failure to follow thiswarning could result in seriouspersonal injury.
Bulbs become hot when in use. Letthem cool down before you removethem.
Use the correct specification bulb. SeeBulb Specification Chart (page 252).Install in the reverse order unless otherwisestated.
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MaintenanceE163821 E163822

Replacing Front Park and DirectionIndicator Lamp Bulbs
1.Switch all of the lamps and the ignitionoff.
2. Remove the headlamp. SeeRemoving a Headlamp (page 249).
3.Turn the bulb holder counterclockwiseand remove it.
4. Remove the bulb by pulling it straightout.
Replacing Headlamp Bulbs
1.Switch all of the lamps and the ignitionoff.
2. Remove the headlamp. SeeRemoving a Headlamp (page 249).
3. Turn the bulb counterclockwise andremove it.
4. Remove the bulb by pulling it straightout.
Note:Do not touch the bulb glass.
Note:You cannot separate the bulb fromthe bulb holder.
Replacing Front Clearance andIdentification Lamp Bulbs (If Equipped)
1.Switch all of the lamps and the ignitionoff.
2. Remove the screw and lens from thelamp assembly.
3. Separate the bulb from the bulbsocket.
Replacing Fog Lamp Bulbs (If Equipped)
1.Switch all of the lamps and the ignitionoff.
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MaintenanceE163824 E163823 E163825 E163826

2. Disconnect the electrical connector.
3.Turn the bulb holder counterclockwiseand remove it.
Note:Do not touch the bulb glass.
Note:You cannot separate the bulb fromthe bulb holder.
ReplacingBrake/Tail/Turn/Reverse LampBulbs
Pickup Models
1.Switch all of the lamps and the ignitionoff.
2. Open the tailgate to expose the lampassemblies.
3. Remove the two bolts from the taillamp assembly and carefully pull thelamp assembly from the tailgate pillarby releasing the two retaining tabs.
4.Turn the bulb holder counterclockwiseand remove it.
5. Remove the bulb by pulling it straightout.
Chassis Cabs
1.Switch all of the lamps and the ignitionoff.
2. Remove the four screws and the lamplens from lamp assembly.
3. Remove the bulb by pulling it straightout.
Replacing Cargo Lamp and CentralHigh Mounted Brake Lamp Bulbs
1.Switch all of the lamps and the ignitionoff.
2. Remove the screws and lampassembly from the vehicle as wiringpermits.
3.Turn the bulb holder counterclockwiseand remove it.
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4. Remove the bulb by pulling it straightout.
Replacing the License Plate LampBulb
Note:The license plate bulbs are locatedbehind the rear bumper.
1.Switch all of the lamps and the ignitionoff.
2. Reach behind the rear bumper tolocate the bulb.
3.Turn the bulb holder counterclockwiseand remove it.
4. Remove the bulb by pulling it straightout.
BULB SPECIFICATION CHART
Replacement bulbs are specified in thechart below. Headlamp bulbs must bemarked with an authorized “D.O.T.” forNorth America and an “E” for Europe toensure lamp performance, light brightnessand pattern and safe visibility. The correctbulbs will not damage the lamp assemblyor void the lamp assembly warranty andwill provide quality bulb illumination time.
Trade nameNumber of BulbsFunction
H13/90082Headlamps
W5W2Side marker lamp - front
3157NA2Park/Turn lamp- front
31572Tail/stop/turn/side marker(pickups only)
31572Tail/stop/turn/side marker(chassis cabs only)
9212Reverse (pickups only)
31572Reverse (chassis cabs only)
194—License plate lamp
9145—Fog lamp
9121High-mount brake lamp
9122Cargo lamp
12V6W2Map lamp
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MaintenanceE163830

•Never wash or rinse any ignition coil,spark plug wire or spark plug well, orthe area in and around these locations.
•Cover the battery, power distributionbox, and air filter assembly to preventwater damage when cleaning theengine.
CLEANING THE WINDOWS AND
WIPER BLADES
Car wash chemicals and environmentalfallout can result in windshield and wiperblade contamination. Dirty windshield andwipers will result in poor windshield wiperoperation. Keep the windshield and wiperblades clean to maintain windshield wiperperformance.
To clean the windshield and wiper blades:
•Clean the windshield with anon-abrasive glass cleaner. Whencleaning the interior of the windshield,avoid getting any glass cleaner on theinstrument panel or door panels. Wipeany glass cleaner off these surfacesimmediately.
•For windshields contaminated withtree sap, chemicals, wax or bugs, cleanthe entire windshield using steel wool(no greater than 0000 grade) in acircular motion and rinse with water.
•Clean the wiper blades with isopropylrubbing alcohol or windshield washerconcentrate.
Note: Do not use razor blades or othersharp objects to clean or remove decalsfrom the inside of the heated rear window.The vehicle warranty does not coverdamage caused to the heated rear windowgrid lines.
CLEANING THE INTERIOR
WARNINGS
Do not use cleaning solvents, bleachor dye on the vehicle’s safety belts,as these actions may weaken thebelt webbing.
On vehicles equipped withseat-mounted airbags, do not usechemical solvents or strongdetergents. Such products couldcontaminate the side airbag system andaffect performance of the side airbag in acollision.
For fabric, carpets, cloth seats, safety beltsand seats equipped with side airbags:
•Remove dust and loose dirt with avacuum cleaner.
•Remove light stains and soil withMotorcraft Professional StrengthCarpet & Upholstery Cleaner.
•If grease or tar is present on thematerial, spot-clean the area first withMotorcraft Spot and Stain Remover. InCanada, use Motorcraft Multi-PurposeCleaner.
•If a ring forms on the fabric after spotcleaning, clean the entire areaimmediately (but do not oversaturate)or the ring will set.
•Do not use household cleaningproducts or glass cleaners, which canstain and discolor the fabric and affectthe flame retardant abilities of the seatmaterials.
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Vehicle Care

•To reduce the chances of interferencefrom another vehicle, perform thesystem reset procedure at least threefeet (one meter) away from anotherFord Motor Company vehicleundergoing the system reset procedureat the same time.
•Do not wait more than two minutesbetween resetting each tire sensor orthe system will time-out and the entireprocedure will have to be repeated onall four wheels.
•A double horn will sound indicating theneed to repeat the procedure.
Performing the System Reset Procedure
Read the entire procedure beforeattempting.
1. Drive the vehicle above 20 mph (32km/h) for at least two minutes, thenpark in a safe location where you caneasily get to all four tires and haveaccess to an air pump.
2.Place the ignition in the off position andkeep the key in the ignition.
3. Cycle the ignition to the on positionwith the engine off.
4. Turn the hazard flashers on then offthree times. You must accomplish thiswithin 10 seconds. If the reset modehas been entered successfully, the hornwill sound once, the system indicatorwill flash and a message is shown inthe information display. If this does notoccur, please try again starting at Step2. If after repeated attempts to enterthe reset mode, the horn does notsound, the system indicator does notflash and no message is shown in theinformation display, seek service fromyour authorized dealer.
5. Train the tire pressure monitoringsystem sensors in the tires using thefollowing system reset sequencestarting with the left front tire in thefollowing clockwise order: Left front(driver's side front tire), Right front(passenger's side front tire), Right rear(passenger's side rear tire), Left rear(driver's side rear tire).
6. Remove the valve cap from the valvestem on the left front tire. Decrease theair pressure until the horn sounds.Note: The single horn chirp confirmsthat the sensor identification code hasbeen learned by the module for thisposition. If a double horn is heard, thereset procedure was unsuccessful, andyou must repeat it.
7. Remove the valve cap from the valvestem on the right front tire. Decreasethe air pressure until the horn sounds.
8. Remove the valve cap from the valvestem on the right rear tire. Decrease theair pressure until the horn sounds.
9. Remove the valve cap from the valvestem on the left rear tire. Decrease theair pressure until the horn sounds.Training is complete after the hornsounds for the last tire trained (driver'sside rear tire), the system indicatorstops flashing, and a message is shownin the information display.
10.Turn the ignition off. If two short hornbeeps are heard, the reset procedurewas unsuccessful and you mustrepeat it. If after repeating theprocedure and two short beeps areheard when the ignition is turned tooff, seek assistance from yourauthorized dealer.
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Wheels and Tires

ENGINE SPECIFICATIONS
6.8L V10 Engine6.2L V8 EngineEngine
413378Cubic inches
Minimum 87 octaneMinimum 87 octaneRequired fuel
1-6-5-10-2-7-3-8-4-91-5-4-8-6-3-7-2Firing order
Coil on plugCoil on plugIgnition system
0.039-0.043 inch (1.00-1.10mm)0.041-0.047 inch (1.04-1.20mm)Spark plug gap
9.2:19.8:1Compression ratio
Drivebelt Routing
6.2L Engines
6.8L Engines with A/C
6.8L Engines without A/C
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Capacities and SpecificationsE163761 E163762 E163763