fuel pump FORD F450 SUPER DUTY 2017 Owners Manual

Fasten seatbelt
Flammable
Front airbag
Front fog lamps
Fuel pump reset
Fuse compartment
Hazard warning flashers
Heated rear window
Heated windshield
Interior luggage compartmentrelease
Jack
Keep out of reach of children
Lighting control
Low tire pressure warning
Maintain correct fluid level
Note operating instructions
Panic alarm
Parking aid
Parking brake
Power steering fluid
Power windows front/rear
Power window lockout
Requires registered technician
Safety alert
See Owner's Manual
See Service Manual
Service engine soon
Side airbag
Shield the eyes
Stability control
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•How fast the vehicle was traveling;and
•Where the driver was positioningthe steering wheel.
This data can help provide a betterunderstanding of the circumstances inwhich crashes and injuries occur.
Note:Event data recorder data isrecorded by your vehicle only if anon-trivial crash situation occurs; no datais recorded by the event data recorderunder normal driving conditions and nopersonal data or information (e.g., name,gender, age, and crash location) isrecorded (see limitations regarding 911Assist and Traffic, directions andInformation privacy below). However,parties, such as law enforcement, couldcombine the event data recorder datawith the type of personally identifyingdata routinely acquired during a crashinvestigation.
To read data recorded by an event datarecorder, special equipment is required,and access to the vehicle or the eventdata recorder is needed. In addition tothe vehicle manufacturer, otherparties, such as law enforcement, thathave such special equipment, can readthe information if they have access tothe vehicle or the event data recorder.Ford Motor Company and Ford ofCanada do not access event datarecorder information without obtainingconsent, unless pursuant to court orderor where required by law enforcement,other government authorities or otherthird parties acting with lawfulauthority. Other parties may seek toaccess the information independentlyof Ford Motor Company and Ford ofCanada.
Note:Including to the extent that anylaw pertaining to Event Data Recordersapplies to SYNC or its features, pleasenote the following: Once 911 Assist (ifequipped) is enabled (set ON), 911 Assistmay, through any paired and connectedcell phone, disclose to emergencyservices that the vehicle has been in acrash involving the deployment of anairbag or, in certain vehicles, theactivation of the fuel pump shut-off.Certain versions or updates to 911 Assistmay also be capable of being used toelectronically or verbally provide to 911operators the vehicle location (such aslatitude and longitude), and/or otherdetails about the vehicle or crash orpersonal information about theoccupants to assist 911 operators toprovide the most appropriate emergencyservices. If you do not want to disclosethis information, do not activate the 911Assist feature. See SYNC™ (page 455).
Additionally, when you connect toTraffic, Directions and Information (ifequipped, U.S. only), the service usesGPS technology and advanced vehiclesensors to collect the vehicle’s currentlocation, travel direction, and speed(“vehicle travel information”), only tohelp provide you with the directions,traffic reports, or business searchesthat you request. If you do not wantFord or its vendors to receive thisinformation, do not activate theservice. For more information, seeTraffic, Directions and Information,Terms and Conditions. See SYNC™(page 455).
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Introduction

Engine Oil Pressure Gauge
Indicates engine oil pressure. The needleshould stay in the normal operating range(between L and H). If the needle fallsbelow the normal range, stop your vehicle,turn off the engine and check the engineoil level. Add oil if needed. If the oil level iscorrect, have your vehicle checked by anauthorized dealer.
Engine Coolant TemperatureGauge
WARNING
Never remove the coolant reservoircap when the engine is running orhot.
Indicates engine coolant temperature. Atnormal operating temperature, the levelindicator will be in the normal range. If theengine coolant temperature exceeds thenormal range, stop your vehicle as soon assafely possible, switch off the engine andlet the engine cool.
Fuel Gauge
Note:The fuel gauge may vary slightlywhen your vehicle is moving or on a gradient.
Switch the ignition on. The fuel gauge willindicate approximately how much fuel isleft in the fuel tank. The arrow adjacent tothe fuel pump symbol indicates on whichside of your vehicle the fuel filler door islocated.
The needle should move toward F whenyou refuel your vehicle. If the needle pointsto E after adding fuel, this indicates yourvehicle needs service soon.
After refueling some variability in needleposition is normal:
•It may take a short time for the needleto reach F after leaving the gas station.This is normal and depends upon theslope of pavement at the gas station.
•The fuel amount dispensed into thetank is a little less or more than thegauge indicated. This is normal anddepends upon the slope of pavementat the gas station.
•If the gas station nozzle shuts offbefore the tank is full, try a differentgas pump nozzle.
Low Fuel Reminder
A low fuel reminder triggers when thedistance to empty value reaches 50 mi(80 km) to empty, with additionalwarnings at 25 mi (40 km), 10 mi (20 km)and 0 mi (0 km) to empty, provided themessage is cleared each time. Anadditional warning at 75 mi (120 km) toempty is provided when the MyKey is beingused.
Variations:
Note:The distance-to-empty warning can appear at different fuel gauge positions dependingon fuel economy conditions. This variation is normal.
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Instrument Cluster

4X2 (If Equipped)
Illuminates momentarily whentwo-wheel drive high is selected.If the light fails to display whenthe ignition is turned on, or remains on,have the system serviced immediately byyour authorized dealer.
4X4 LOW (If Equipped)
Illuminates when four-wheeldrive low is engaged. If the lightfails to display when the ignitionis turned on, or remains on, have thesystem serviced immediately by yourauthorized dealer.
4X4 HIGH (If Equipped)
Illuminates when four-wheeldrive high is engaged. If the lightfails to display when the ignitionis turned on, or remains on, have thesystem serviced immediately by yourauthorized dealer.
Diesel Engine Brake (If Equipped)
Illuminates when you switch themanual engine brake on. SeeGeneral Information (page221).
Illuminates when you switch theautomatic engine brake on. SeeGeneral Information (page221).
Diesel Exhaust Fluid (If Equipped)
With the key in the on position,illuminates when the DEF iscontaminated, low or someonehas tampered with the DEF system. SeeSelective Catalytic Reduction System(page 188).
Wait To Start (If Equipped)
Illuminates when you switch theignition on as part of thepre-start system. Wait until thewait to start indicator turns off beforeattempting to start vehicle. See Startinga Diesel Engine (page 176).
Water In Fuel (If Equipped)
During refueling, it is possible foryou to pumpwater-contaminated diesel fuelinto your fuel tank. Your vehicle’s fuelsystem is equipped with a fuel filter andwater separator to remove water from thefuel. The water in fuel indicator lights whenthe fuel and water separator has asignificant quantity of water in it andrequires immediate draining.
If the water in fuel indicator illuminateswhen the engine is running, stop yourvehicle as soon as safely possible, shut offthe engine, then drain the fuel and waterseparator. See Fuel Quality (page 185).Allowing water to stay in the fuel system,after the water in fuel indicator illuminates,could result in extensive damage or failureof the fuel injection system.
WARNING
Do not drain the water-in-fuelseparator while the engine is running.Failure to follow this warning mayresult in fire, serious injury, death orproperty damage.
Note:Do not drain the fuel and waterseparator while the engine is running. Air willenter into the fuel system causing the enginenot to operate properly.
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SAFETY PRECAUTIONS
WARNINGS
Do not overfill the fuel tank. Thepressure in an overfilled tank maycause leakage and lead to fuel sprayand fire.
The fuel system may be underpressure. If you hear a hissing soundnear the fuel filler inlet, do not refueluntil the sound stops. Otherwise, fuel mayspray out, which could cause seriouspersonal injury.
Automotive fuels can cause seriousinjury or death if misused ormishandled.
Flow of fuel through a fuel pumpnozzle can produce static electricity.This can cause a fire if you are fillingan ungrounded fuel container.
Fuel may contain benzene, which isa cancer-causing agent.
When refueling always shut theengine off and never allow sparks oropen flames near the fuel tank fillervalve. Never smoke or use a cell phonewhile refueling. Fuel vapor is extremelyhazardous under certain conditions. Avoidinhaling excess fumes.
Observe the following guidelines whenhandling automotive fuel:
•Extinguish all smoking materials andany open flames before refueling yourvehicle.
•Always turn off the vehicle beforerefueling.
•Automotive fuels can be harmful orfatal if swallowed. Fuel such asgasoline is highly toxic and ifswallowed can cause death orpermanent injury. If fuel is swallowed,call a physician immediately, even if nosymptoms are immediately apparent.The toxic effects of fuel may not bevisible for hours.
•Avoid inhaling fuel vapors. Inhaling toomuch fuel vapor of any kind can leadto eye and respiratory tract irritation.In severe cases, excessive or prolongedbreathing of fuel vapor can causeserious illness and permanent injury.
•Avoid getting fuel liquid in your eyes. Iffuel is splashed in the eyes, removecontact lenses (if worn), flush withwater for 15 minutes and seek medicalattention. Failure to seek propermedical attention could lead topermanent injury.
•Fuels can also be harmful if absorbedthrough the skin. If fuel is splashed onthe skin, clothing or both, promptlyremove contaminated clothing andwash skin thoroughly with soap andwater. Repeated or prolonged skincontact with fuel liquid or vapor causesskin irritation.
•Be particularly careful if you are takingAntabuse or other forms of Disulfiramfor the treatment of alcoholism.Breathing gasoline vapors could causean adverse reaction, serious personalinjury or sickness. If fuel is splashed onthe skin, wash the affected areasimmediately with plenty of soap andwater. Consult a physician immediatelyif you experience any adverse reactions.
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Fuel and Refueling

FUEL QUALITY - E85
Choosing the Right Fuel - Flex FuelVehicles
Flex fuel vehicles have one of the followingidentifiers:
•Yellow fuel filler cap.
•Yellow bezel around the fuel filler inlet.
•Yellow fuel filler housing.
•Yellow E85 label on the fuel tank fillerdoor.
Your vehicle is designed to operate onregular unleaded gasoline with a minimumpump (R+M)/2 octane rating of 87 orregular unleaded gasoline blended with amaximum of 85% ethanol (E85).
Some fuel stations, particularly those inhigh altitude areas, offer fuels posted asregular unleaded gasoline with an octanerating below 87. We do not recommendthese fuels.
For best overall vehicle and engineperformance, premium fuel with an octanerating of 91 or higher is recommended. Theperformance gained by using premium fuelis most noticeable in hot weather as wellas other conditions, for example whentowing a trailer. See Towing (page 268).
Do not use any fuel other than thoserecommended because they could lead toengine damage that will not be covered bythe vehicle Warranty.
Note:Use of any fuel other than thoserecommended can impair the emissioncontrol system and cause a loss of vehicleperformance.
Do not use:
•Diesel fuel.
•Fuels containing kerosene or paraffin.
•Fuels containing more than 85%ethanol or E100 fuel.
•Fuels containing methanol.
•Fuels containing metallic-basedadditives, including manganese-basedcompounds.
•Fuels containing the octane boosteradditive, methylcyclopentadienylmanganese tricarbonyl (MMT).
•Leaded fuel (using leaded fuel isprohibited by law).
The use of fuels with metallic compoundssuch as methylcyclopentadienylmanganese tricarbonyl (commonly knownas MMT), which is a manganese-basedfuel additive, will impair engineperformance and affect the emissioncontrol system.
Do not be concerned if the enginesometimes knocks lightly. However, if theengine knocks heavily while using fuel withthe recommended octane rating, contactan authorized dealer to prevent any enginedamage.
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Vehicles with engines configured for usewith high sulfur diesel fuel are onlyavailable for sale in countries where ultralow sulfur diesel fuel is generally notavailable or mandated by the government.Vehicles originally sold in a ultra low sulfurdiesel fuel market that are subsequentlyexported to non- ultra low sulfur diesel fuelmarkets will need to be retrofitted (at thecustomer’s expense using Ford authorizeddealer service parts) in order to be reliablyoperated on non- ultra low sulfur dieselfuel.
Biodiesel
WARNINGS
Do not use home heating oil,agricultural fuel, raw fats and oils,waste cooking greases, biodieselfuels greater than 20% or any diesel fuelnot intended for highway use. Damage tothe fuel injection system, engine andexhaust catalyst can occur if an improperfuel is used. Do not add gasoline, gasoholor alcohol to diesel fuel. This practicecreates a serious fire hazard and engineperformance problems.
Do not mix diesel fuel with gasoline,gasohol or alcohol. This could causean explosion resulting in personalinjury.
Do not add gasoline, gasohol oralcohol to diesel fuel. This practicecreates a serious fire hazard resultingin personal injury and engine performanceproblems.
Do not use home heating oil or anydiesel fuel not intended for highwayuse. Damage to the fuel injectionsystem, engine, exhaust catalyst and dieselparticulate filter can occur if an improperfuel is used. Red dye is used to identifyfuels intended for agricultural andnon-highway use.
You may operate your vehicle on dieselfuels containing up to 20% biodiesel, alsoknown as B20.
Biodiesel fuel is a chemically convertedproduct from renewable fuel sources, suchas vegetable oils, animal fats and wastecooking greases.
To help achieve acceptable engineperformance and durability when usingbiodiesel in your vehicle:
•Confirm the biodiesel content of thefuel to be B20 (20% biodiesel) or less
•Only use biodiesel fuel of good qualitythat complies with industry standards
•Follow the recommended servicemaintenance intervals. SeeScheduled Maintenance (page 573).
•Do not store biodiesel fuel in the fueltank for more than 1 month
•Consider changing brands or reducingbiodiesel content if you have coldtemperature fuel gelling issues or afrequent LOW FUEL PRESSUREmessage appearing
•Do NOT use raw oils, fats or wastecooking greases
Use of biodiesel in concentrations greaterthan 20% may cause damage to yourvehicle, including engine and/or exhaustafter-treatment hardware (exhaustcatalyst and particulate filter) failures.Concentrations greater than 20% can alsocause fuel filter restrictions that may resultin a lack of power or damage to fuelsystem components, including fuel pumpand fuel injector failures.
SAE 5W-40 or SAE 15W-40 oil isrecommended for fuels with greater than5% biodiesel (B5). Refer to the Specialoperating conditions section under theSchedule Maintenance chapter for moreinformation about oil change intervals andother maintenance when operating onbiodiesel.
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Fuel and Refueling

Look for a label on the fuel pump toconfirm the amount of biodiesel containedin a diesel fuel. Biodiesel content is oftenindicated with the letter B followed by thepercent of biodiesel in the fuel. Forexample, B20 indicates a fuel containing20% biodiesel. Ask the service stationattendant to confirm the biodiesel contentof a diesel fuel if you do not see a label onthe fuel pump.
Biodiesel fuels degrade more easily thandiesel fuels not containing biodiesel andshould not be stored in the fuel tank formore than 1 month. If you plan to park orstore your vehicle for more than 1 month,then you should empty your vehicle fueltank of biodiesel fuel. You should fill thetank with a pure petroleum-based dieselfuel and run your vehicle for a minimum of30 minutes.
Note:Degraded or oxidized biodiesel candamage fuel system seals and plastics andcorrode steel parts.
During cold weather, if you have problemsoperating on biodiesel, you may need touse a diesel fuel with lower biodieselcontent, try another brand, or discontinuethe use of biodiesel.
Diesel Fuel Additives
It should not be necessary to add anyaftermarket additives to your fuel if youuse a high quality diesel fuel that conformsto ASTM industry specifications.Aftermarket additives can damage the fuelinjector system or engine.
Use Motorcraft® cetane booster or anequivalent cetane booster additive if yoususpect fuel has low cetane. UseMotorcraft® anti-gel & performanceimprover or an equivalent additive if thereis fuel gelling.
Do not use alcohol-based additives toimprove cetane quality, to prevent fuelgelling or any other use. The use of alcoholadditives may result in damage to the fuelinjectors and system. See Capacities andSpecifications (page 427).
The Vehicle Warranty may not coverrepairs needed to correct the effects ofusing an aftermarket product that doesnot meet Ford specifications in your fuel.
FUEL QUALITY - GASOLINE
Choosing the Right Fuel
We recommend regular unleaded gasolinewith a minimum pump (R+M)/2 octanerating of 87. Some fuel stations offer fuelsposted as regular unleaded gasoline withan octane rating below 87, particularly inhigh altitude areas. We do not recommendfuels with an octane rating below 87.
Do not use any fuel other than thoserecommended because they could lead toengine damage that may not be coveredby the vehicle Warranty.
Note:Use of any fuel other than thoserecommended can impair the emissioncontrol system and cause a loss of vehicleperformance.
Do not use:
•Diesel fuel.
•Fuels containing kerosene or paraffin.
•Fuel containing more than 15% ethanolor E85 fuel.
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•Fuels containing methanol.
•Fuels containing metallic-basedadditives, including manganese-basedcompounds.
•Fuels containing the octane boosteradditive, methylcyclopentadienylmanganese tricarbonyl (MMT).
•Leaded fuel (using leaded fuel isprohibited by law).
The use of fuels with metallic compoundssuch as methylcyclopentadienylmanganese tricarbonyl (commonly knownas MMT), which is a manganese-basedfuel additive, will impair engineperformance and affect the emissioncontrol system.
Do not be concerned if the enginesometimes knocks lightly. However, if theengine knocks heavily while using fuel withthe recommended octane rating, contactan authorized dealer to prevent any enginedamage.
RUNNING OUT OF FUEL
Avoid running out of fuel because thissituation may have an adverse effect onengine components.
If you have run out of fuel:
•You may need to cycle the ignition fromoff to on several times after refuelingto allow the fuel system to pump thefuel from the tank to the engine. Onrestarting, cranking time will take a fewseconds longer than normal. Withkeyless ignition, just start the engine.Crank time will be longer than usual.
•Normally, adding 1.06 gal (4 L) of fuelis enough to restart the engine. If thevehicle is out of fuel and on a steepgrade, more than 1.06 gal (4 L) may berequired.
SELECTIVE CATALYTIC
REDUCTION SYSTEM - DIESEL
Your vehicle may have a selective catalyticreduction system. The system helps reduceemission levels of oxides of nitrogen fromthe exhaust system. The systemautomatically injects diesel exhaust fluidinto the exhaust system to enable correctselective catalytic reduction systemfunction.
Note:Selective catalytic reduction systemsare not fitted to vehicles in markets whereonly high-sulfur diesel fuel is available.
Diesel Exhaust Fluid Level
In order for the system to operate correctlyyou must maintain the diesel exhaust fluidlevel.
A warning message appears in theinformation display when the dieselexhaust fluid level is low. If a warningmessage appears, refill the diesel exhaustfluid tank as soon as possible. SeeInformation Messages (page 128).
Filling the Diesel Exhaust FluidTank
WARNINGS
Keep diesel exhaust fluid out ofreach of children. Avoid contact withskin, eyes or clothing. In case ofcontact with your eyes, flush immediatelywith water and get prompt medicalattention. In case of contact with your skin,clean immediately with soap and water. Ifyou swallow any diesel exhaust fluid, drinkplenty of water, call a physicianimmediately.
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Fuel and Refueling

WARNINGS
Only refill the diesel exhaust fluidtank in a well ventilated area. Whenyou remove the diesel exhaust fluidtank filler cap or a diesel exhaust fluidcontainer cap, ammonia vapors mayescape. Ammonia vapors can be irritatingto skin, eyes and mucous membranes.Inhaling ammonia vapors can causeburning to the eyes, throat and nose andcause coughing and watery eyes.
The diesel exhaust fluid tank has a bluefiller cap. The tank is behind the left-handfront wheel. Fill the tank using a fluid pumpat a diesel exhaust fluid filling station or adiesel exhaust fluid container. Werecommend Motorcraft® diesel exhaustfluid. See Capacities and Specifications(page 427).
Only use diesel exhaust fluid that iscertified by the American PetroleumInstitute (API). Non-certified diesel exhaustfluid use can cause damage not coveredby the vehicle Warranty.
Note: Do not put diesel exhaust fluid in thefuel tank. This can cause damage notcovered by the vehicle Warranty.
You can purchase diesel exhaust fluid atan authorized dealer, most highway truckstops or you can contact roadsideassistance for help in finding a retailer thatsells diesel exhaust fluid. In addition, thereis a government website to help you findthe nearest location to purchase dieselexhaust fluid:http://www.discoverdef.com.
Filling the Diesel Exhaust Fluid TankUsing a Fuel Station Pump
Filling the diesel exhaust fluid tank usinga nozzle is similar to fuel fill. The nozzleshuts off automatically when the tank isfull.
Filling the Diesel Exhaust Fluid TankUsing a Container
The following procedure applies toMotorcraft diesel exhaust fluid or similarfluid containers. Always follow themanufacturer's instructions.
1. Remove the diesel exhaust fluidcontainer cap. Place the spout on tothe container and tighten it until youfeel a strong resistance.
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