FORD F650 2001 10.G Owners Manual

REAR AXLE REFILL CAPACITIES
Make and model Approximate capacity
Rockwell RS-17-144116.6L (35 pints)
Rockwell RS-17-1451, 216.6L (35 pints)
Rockwell RS-21-1451, 216.6L (35 pints)
Rockwell RS-23-1601, 218.9L (40 pints)
1Quantities listed are approximate. Fill axle until the lubricant level is at
bottom of filler hole, with vehicle on level ground.
2If hubs have been removed, add an additional 0.75 liter (1.6 pints) of
axle lubricant. Add lubricant through the axle vent.
FUEL TANK CAPACITIES
Type Approximate capacity
Single tank 246.09L (65 gallons)
Dual tank 492.18L (130 gallons)
LUBRICANT SPECIFICATIONS
Item Ford Part NameFord Part
NumberFord
Specification
Brake and clutch
fluid
(if equipped)High Performance
DOT 3 Motor
Vehicle Brake FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Body hinges,
hood hinges and
latches.Multi-Purpose
GreaseD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B
or
ESR-M1C159-A
Lock cylinders Penetrating
LubricantXL-1 N/A
Capacities and specifications
201

Item Ford Part NameFord Part
NumberFord
Specification
Front axle spindle
pins, steering
linkage, front and
rear spring
shackle pins,
steering column
U-joints, steering
shaft slip yoke
and universal
joint, steering
shaft pillow block
bearing, clutch
linkage fittings.Premium Long Life
GreaseXG-1-C or
XG-1-KESA-M1C75-B
Bushings, front
wheel bearings
(grease packed
type)and seals,
fuel shut-off
solenoid linkage,
air brake control
valve, linkage,
treadle hinge and
roller,
transmission and
transmission
cables, clutch
release bearing
hub, transmission
shift lever pivot.Premium Long Life
GreaseXG-1-C or
XG-1-KESA-M1C75-B
Door
weatherstripsSilicone Lubricant F7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
DriveshaftU-joints
and slip splines,
power steering
gear output shaft.High Temperature
4 x 4 Front Axle
and Wheel Bearing
GreaseE8TZ-19590-A ESA-M1C198-A
Capacities and specifications
202

Item Ford Part NameFord Part
NumberFord
Specification
Spring leaves,
transmission
linkage pivots,
brake and clutch
pedal pivots and
clevises,
transmatic detent
stop, starter
motor.Motorcraft SAE
10W30 Super Duty
Motor OilXO-10W30-QSD WSS-M2C171-B
Automatic
transmissionRefer to the Allison Automatic Transmission Operator's
manual.
Rear axle and
front wheel
bearings
(oil filled)
1
SAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL WSP-M2C197-A
SAE 75W-140 High
Performance Rear
Axle Lubricant
(semi-synthetic)F1TZ-19580-B WSL-M2C192-A
Manual
transmission
1Motor oil SAE 50
(above -18ÉC [0ÉF])2WSE-M2C908-A
Motorcraft SAE 30
Super Duty Motor
oil (below -18ÉC
[0ÉF])XO-30-QSD
3WSS-M2C171-C
Engine oil
-7.3L Power
Stroke engine
1, 4
Motorcraft Super
Duty Motor oilXO-15W40-QSD3
XO-10W30-QSD3WSS-M2C171-B
Motorcraft SAE
0W-30 Super All
Season Motor oil
(synthetic)XO-0W30-LAS
Engine oil
-Cummins B and
Caterpillar 3126 B
enginesRefer to the appropriate engine operator's manual.
Capacities and specifications
203

Item Ford Part NameFord Part
NumberFord
Specification
Engine coolant
-7.3L Power
StrokeFord Premium
Engine CoolantE2FZ-19549-AA
(in Canada,
Motorcraft
CXC-10)ESE-M97B44-A
Engine coolant
-Caterpillar 3126
B engine and
Cummins B
engineRefer to the engine operator's manual.
Power steering Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Windshield
washer fluidUltra-Clear
Windshield Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Refer to your scheduled maintenance guide to determine the correct
service interval for the lubricant which you are using.
2Ford Motor Company currently does not offer a SAE 50 Motor oil.
3Ford Motor Company currently does not offer a synthetic based
lubricant for this viscosity grade. Select the correct SAE viscosity grade
lubricant and API service category for your vehicle's operating
conditions.
4Refer toEngine oil and filter recommendations±7.3L Power Stroke
enginein theMaintenance and carechapter to select the correct SAE
viscosity grade and API service category for your vehicle's operating
conditions.
Capacities and specifications
204

VEHICLE IDENTIFICATION NUMBER (VIN/SERIAL NUMBER)
The Vehicle Identification Number (VIN) is printed on the Vehicle Rating
Decal attached to the vehicle. The VIN also serves as the warranty
number. The rating decal is attached to the front door latch pillar
(B-pillar) on the driver's side.
If you ever find it necessary to communicate with Ford Motor Company
about your vehicle, always include the VIN in your communication.
CERTIFICATION LABEL
Incomplete Vehicle Label
THIS CHASIS CAB CONFORMS TO FEDERAL MOTOR
VEHICLE SAFETY STANDARD NOS. 101, 102, 103, 104,
106,107,111,113,115,116,124,205,206,207,208,209,210,
AND 302. THIS VEHICLE WILL CONFORM TO STANDARD
NOS. 108, 120, AND 105 OR 121 (AS APPLICABLE) IF IT IS
COMPLETED IN ACCORDANCE WITH THE INSTRUC-
TIONS CONTAINED IN THE INCOMPLETE VEHICLE
DOCUMENT FURNISHED PURSUANT TO 49 CFR PART
568. CONFORMITY TO THE OTHER SAFETY STAN-
DARDS APPLICABLE TO THIS VEHICLE WHEN COM-
PLETED IS NOT SUBSTANTIALLY AFFECTED BY THE
DESIGN OF THE CHASSIS CAB. CHASSIS CAB MAN-
UFACTURED BY FORD MOTOR COMPANY IN U.S.A.
E5HT-19A349-AA
INCOMPLETE VEHICLE MANUFACTURED BY
FORD MOTOR COMPANY
MADE IN U.S.A.
GVWR: XXXXX LB/XXXXX KG
VEHICLE IDENTIFICATION NUMBER
YG 71 0064
EXTERIOR PAINT COLORS DISTRICT DSO
WB TYPE-GVW BODY TRANS AXLE
XXX XXXXXX XXX XX XX
FGAWR RGAWR
Capacities and specifications
205

Vehicle Rating Decal - Sample
The National Highway Traffic Safety Administration Regulations require
that a Certification Label be affixed to a vehicle and prescribe where the
Certification Label may be located. Where Ford Motor Company is the
sole manufacturer of the vehicle, the Certification Label is located on the
front door latch pillar on the driver's side. In many instances, the vehicle
is sold by Ford Motor Company to an intermediate or final stage
manufacturer who is required to affix the Compliance Label. In these
cases, the completed vehicle is manufactured in two (or more) stages by
two (or more) separate manufacturers, with the manufacture of the
completed vehicle occurring at a later date than the manufacture of the
chassis or incomplete vehicle. Consequently, the model year of the
completed vehicle may be later than the model year of the incomplete
vehicle or chassis.
MFD. BY FORD MOTOR CO. IN U.S.A.
WB TYPE/GVW BODY TRANS AXLE EXT PNT DSO
XXX XXXXXX XXX XXX XXX XXXX XXXXXX
ÑFOHT-15294A10-GA
DATE: XXXXX GVWR:XXXXX LB/ XXXXX KGFGAWR: XXXXXX/XXXXXXX RGAWR: XXXXXXX/XXXXXXX
XXXXXXXXXXXX W/TIRES XXXXXXXXXXXX W/TIRES
XXXXXXXXX RIMS XXXXXXXXX RIMS
AT XXX PSI COLD AT XXX PSI COLD
THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL
MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE
DATE OF MANUFACTURE SHOWN ABOVE.
VIN: XXXXXXXXXXXXXXXXX REAR REAR GAWR
TYPE: XXXXXXXXXXXXXXXXXX XXXXXXX/XXXXXXX
Capacities and specifications
206

GENERAL MAINTENANCE INFORMATION
The Scheduled Maintenance Services listed in this section are required
because they are considered essential to the life and performance of
your vehicle.
Ford Motor Company recommends you perform the Owner Maintenance
Services listed in this section. These services are matters of day-to-day
care that are important to the proper operation of your vehicle. In
addition to the conditions described in the Owner Maintenance Checklist,
be alert for any unusual noise, vibration or other indication that your
vehicle may need service and attend to it promptly.
Use only recommended fuels, lubricants, fluids and service parts
conforming to Ford specifications. Motorcraft parts are designed and
built for best performance in your vehicle. Using these parts for
replacement is your assurance that Ford-Built quality stays in your
vehicle.
SCHEDULED MAINTENANCE
The maintenance or replacement of the emission control devices (or
systems) in your new Ford Motor Company vehicle (or engine) may be
performed at your expense. These services may be performed by any
automotive repair establishment or individual using automotive parts
equivalent to those with which your vehicle or engine was originally
equipped. If any parts other than Ford, Motorcraft, or Ford authorized,
remanufactured parts are used for maintenance replacements (or for the
service) of components effecting the emission control, the owner should
be assured that such parts are warranted by their manufacturer to be
equivalent to genuine Ford Motor Company Parts in performance and
durability. Please consult your warranty information booklet for complete
warranty information.
Authorized dealer maintenance
Your authorized dealer specializes in knowing all about Ford Motor
Company vehicles rather than knowing a little about all makes.
There are Ford or Ford of Canada dealer service shops ready to serve
you wherever you drive in the U.S. or Canada. They stock Ford and
Motorcraft parts, and Ford Chemicals and lubricants. You can be
confident that these meet the same exacting design and quality
standards as those used to build the vehicle originally. Dealer Service
Technicians have available training in the latest product developments
and service techniques.
General maintenance information
207

OWNER MAINTENANCE
You can do much of the maintenance your vehicle requires yourself, if
you have the time and a reasonable amount of mechanical ability. If you
prefer to have this work done professionally, your authorized dealer
stands ready to help you.
All mechanical components and attachments are important in that they
could affect the performance of vital components and systems. If
replacement becomes necessary, they must be replaced with parts having
the same part number or with equivalent parts. Torque values of the
attaching parts must be used as specified during any reassembly
procedure to assure proper retention.
EMISSIONS CONTROL SYSTEM
To assure the emissions control systems operate effectively, you should
have the services listed in the maintenance schedule performed at the
specified time and km/mileage intervals. You should avoid running out of
fuel or turning off the ignition while the vehicle is in motion, especially
at high speeds.
Because of high engine compartment and exhaust system
temperatures resulting from emissions equipment, do not park,
idle or operate your vehicle in dry grass or other dry ground cover
where the possibility of ground fire exists.
Do not make unauthorized modifications to the engine or vehicle.
Modifications causing increased amounts of unburned fuel to reach the
exhaust system can significantly increase the temperature of the engine
compartment and/or the exhaust system.
Avoid driving your vehicle if it does not operate properly. If the engine
diesels (more than five seconds of engine run-on after shut-off), misfires,
surges, stalls or backfires, see your dealer. Be alert for fluid leakage,
odor, smoke, loss of oil pressure, or charge indicator or over temperature
warning.
Do NOT use diesel fuel blended with waste oil in engines equipped with
a CATALYTIC CONVERTER-MUFFLER. Waste lube oil blending in fuel
will plug the CATALYTIC CONVERTER-MUFFLER, resulting in a
significant loss of engine power.
General maintenance information
208

Emissions control system(s) laws
Federal law prohibits vehicle manufacturers, dealers and other persons
engaged in the business of repairing, servicing, selling, leasing or trading
motor vehicles, as well as fleet operators from knowingly removing or
rendering an emissions control device or system inoperative. Further,
modifications of the emissions control system(s) could create liability on
the part of individual owners under the laws of some states. In Canada,
modification of the emissions control system could create liability under
applicable Federal or Provincial laws.
NOISE EMISSIONS WARRANTY, PROHIBITED TAMPERING ACTS
AND MAINTENANCE
On January 1, 1978, Federal regulations became effective governing the
noise emissions on trucks over 4 535 kgs. (10 000 lbs.) GVWR. The
following statements concerning prohibited tampering acts and
maintenance and the noise warranty are found in the Warranty Guide,
and are applicable to completed trucks.
Tampering with noise control system prohibited
Federal law prohibits the following acts or the causing thereof: (1) The
removal or rendering inoperative, by any person other than for purposes
of maintenance, repair or replacement, of any device or element of
design incorporated into any new vehicle for the purpose of noise control
prior to its sale or delivery to the ultimate purchaser or while it is in use,
or (2) the use of the vehicle after such device or element of design has
been removed or rendered inoperative by any person.
Among those acts presumed to constitute tampering are the following
acts listed:
Vehicle System Acts
Acoustical Shielding Removal of noise shields, hood
blanket, tunnel liner or acoustical
absorptive material.
Engine Removal or rendering inoperative
the engine speed governor so as to
allow engine speed to exceed
manufacturer specifications.
Removal of engine mounted noise
shield or oil pan enclosure.
General maintenance information
209

Vehicle System Acts
Engine Air Induction System Removal of the air duct, silencer,
air cleaner, and/or air cleaner
element and baffle in air cleaner;
re-indexing of air cleaner.
Exhaust System Removal or rendering inoperative
exhaust system components
including the catalytic converter -
muffler assembly, inlet pipe, outlet
pipe, resonator and flexpipe.
Rotation of horizontal exhaust
system directional outlet pipe to
cause the exhaust to be emitted in
a direction other than downward.
Engine Cooling System Removal or rendering inoperative
the fan clutch. Removal or
modification of the fan shroud.
Replacing a fixed fan with a fan of
increased diameter, different
number of blades or different pitch
width.
MAINTENANCE
Instructions for maintenance and service of the noise control system
have been included in the Required Maintenance Services and in the
General Maintenance Checklist. To further help minimize noise emissions
degradation throughout the life of the vehicle, Ford Motor Company
recommends that this vehicle should be operated in the manner
described within the Owner Guide. Caution should be exercised by the
owner when installing replacement parts to be sure that a tampering act
(as outlined above) is not committed. Note any inspection and service
performed in the Maintenance Record.
EMISSIONS INFORMATION LABEL
Emissions information appears on the Important Engine Information
Decal located on or near the engine.
General maintenance information
210