brake fluid FORD F650 2002 10.G User Guide

Refer to the Ford Service Manual applicable to your vehicle for proper
tightening procedures and torque specifications.
Periodically check the oil level on oil filled front bearing hubs. If
necessary, add oil through the filler plug so the oil level is between the
ADD and FULL marks indicated on the hub. Do not overfill. Overfilling
can result in oil on brake linings.
Refer to your Scheduled Maintenance Guide for fluid level checks and
change intervals for the front hubs.
Your front hubs may be filled with an optional synthetic fluid which
allows use of the extended service intervals. A green colored filler plug
identifies use of the synthetic fluid.
Tire/wheel rim selection and inflation pressures
Tire Size, Load
Range (PR)Wheel Width
(in.) and TypeSingle Rear Axle: Max. Tire
and Wheel Capacity kg. (lb.)
kPa @ (psi) (cold) by Axle
Tubeless Type Radial Ply Front Rear
10R22.5 F (12) 7.50 10H
(I.S.O.)10 300 (4 671)
698 10019 280 (8 745)
698 100
10R22.5 G (14) 7.50 10H
(I.S.O.)10 300 (4 671)
698 10021 000 (9 525)
711 115
11R22.5 G (14) 8.25 10H
(I.S.O.)12 080 (5 478)
703 10522 520 (10 213)
703 105
245/70R19.5 6.75 8H (I.S.O.) 10 300 (4 671)
698 10019 280 (8 745)
698 100
11X20 (16) 7.50 10H
(I.S.O.)12 080 (5 478)
703 10522 520 (10 213)
703 105
MINOR TROUBLESHOOTING GUIDE
Diesel engine
For troubleshooting information, refer to the diesel engine operator's
manual.
If engine won't crank
For troubleshooting information, refer to the engine operator's manual.
Maintenance and Specifications
219

REAR AXLE REFILL CAPACITIES
Make and model Approximate capacity
Rockwell RS-17-144116.6L (35 pints)
Rockwell RS-17-1451, 216.6L (35 pints)
Rockwell RS-21-1451, 216.6L (35 pints)
Rockwell RS-23-1601, 218.9L (40 pints)
1Quantities listed are approximate. Fill axle until the lubricant level is at
bottom of filler hole, with vehicle on level ground.
2If hubs have been removed, add an additional 0.75 liter (1.6 pints) of
axle lubricant. Add lubricant through the axle vent.
FUEL TANK CAPACITIES
Type Approximate capacity
Single tank 246.09L (65 gallons)
Dual tank 492.18L (130 gallons)
LUBRICANT SPECIFICATIONS
Item Ford Part NameFord Part
NumberFord
Specification
Brake and
clutch fluid
(if equipped)Motorcraft High
Performance DOT
3 Motor Vehicle
Brake FluidPM-1 ESA-M6C25-A
and DOT 3
Body hinges,
hood hinges
and latches.Multi-Purpose
GreaseXGÐ4 or
F5AZ-19G209-AAESR-M1C159-A
Lock cylinders Penetrating
LubricantXL-1 N/A
Maintenance and Specifications
222

Daily Owner Checks Engine system
Check the air filter restriction indicator
Check the engine oil
Inspect the coolant level - for Powerstroke
engine (for Caterpillar and Cummins engines,
refer to the Owner's Manual)
Brake system
Drain the air brake system reservoir - manual
valve
Check the air brake system reservoir
automatic drain valve operation
Transmission system
Visually check the automatic transmission for
fluid leakage
Steering system
Check the power steering pump fluid level and
check the system for leaks
Check the entire vehicle for evidence of fluid
leaks
U.S. Department of Transportation,
Federal Highway Administration
requirements (ensure that the entire
system is functioning properly)
Check the service brakes
Check the parking brake
Check the steering mechanism
Check the lighting devices and reflectors
Check the tires
Check the horn
Check the windshield wipers
Check the rear vision mirrors
Check the wheels and rims
Check the emergency equipment
General Maintenance Information
237

Check every oil
changeOil change
intervals are as
follows: Powerstroke -
10 000 ; Caterpillar -
15 000 ; Cummins - 15
000 (refer to the
Caterpillar and
Cummins service
manuals for further
instructions and
information)Engine system
Check the engine cooling system - hoses,
clamps and protection
Inspect the drive belts
Exhaust system
Inspect the entire exhaust system (including
the inlet pipe(s), muffler(s), outlet pipe(s),
clamps and fasteners) for holes, leakage,
breakage, corrosive damage and separation
from other components. Adjust, service or
replace with the same or the equivalent part.
(Also a noise emission control service)
Suspension system
Lubricate the front and rear spring pins
Tighten the front and rear spring U-bolts to
the specified torque
Driveline and rear axle system
Lubricate the U-joints and the slip yoke
Brake system
Lube the air brake foot control valve, hinge
and roller
Inspect the drum brake linings through the
inspection holes
Lubricate the brake camshafts (air brakes)
Lubricate the brake slack adjuster (air brakes)
Lubricate rear caliper slide rails (F650
SuperCrewzer only)
Inspect the disc brake pads and the piston
boots (hydraulic brakes)
Clutch system
Lubricate the clutch release cross shaft and all
linkages
Check the clutch fluid
General Maintenance Information
238

A
Air cleaner filter .......................211
Air conditioning
manual heating and air
conditioning system .................57
Audio system
(see Radio) ..........20, 25, 31, 39±40
Automatic transmission ............132
Auxiliary power point .................73
B
Battery .......................................187
jumping a disabled battery ....164
voltage gauge ............................18
BeltMinder ...................................98
Brakes ................................113, 119
anti-lock ...................114±115, 121
anti-lock brake system
(ABS) warning light ...11±12, 114
brake warning light ............11±12
fluid, checking and adding ....208
parking ....................115, 118, 122
trailer .......................................124
C
CD-6 disc .....................................40
CD-single premium .....................31
Child safety restraints ..............102
child safety belts ....................102
Child safety seats ......................103
attaching with tether straps ..107
in front seat ............................105
in rear seat ..............................105
tether anchorage hardware ...107Cleaning your vehicle
engine compartment ..............176
exterior ....................................179
instrument cluster lens ..........178
instrument panel ....................177
interior .....................................178
plastic parts ............176±177, 179
safety belts ..............................179
washing ....................................174
waxing .....................................174
wheels ......................................175
windows ..................................179
wiper blades ............................177
Climate control (see Air
conditioning or Heating) ......56±57
Clock ..........................23, 28, 36, 44
Clutch ........................................207
fluid ..........................................206
Compass, electronic ....................70
calibration .................................72
set zone adjustment .................71
Console
overhead ....................................70
Controls
power seat .................................90
Coolant ......................................189
refill capacities ........................194
Cruise control (see Speed
control) ........................................77
Customer Assistance ................150
Ford accessories for your
vehicle .....................................180
Getting assistance outside
the U.S. and Canada ..............170
Getting roadside assistance ...150
Getting the service
you need .................................165
Index
249

I
Ignition
removing the key ....................145
Infant seats
(see Safety seats) .....................103
Instrument panel
cleaning ...................................177
cluster ......................................178
lighting up panel and
interior .......................................62
J
Jump-starting your vehicle ......164
K
Keys
key in ignition chime ...............15
removing from the ignition ....145
L
Lamps ..........................................73
bulb replacement
specifications chart ..................64
cargo lamps ...............................62
daytime running light ...............61
fog lamps ...................................62
headlamps .................................61
headlamps, flash to pass ..........61
instrument panel, dimming .....62
interior lamps ...........................63
replacing bulbs ...................63±67
Lane change indicator
(see Turn signal) ........................63
Lights, warning and
indicator ..................................9, 14anti-lock brakes
(ABS) ..........................11±12, 114
brake ....................................11±12
charging system ........................13
check coolant ......................12±13
high beam .................................15
safety belt .................................12
service engine soon ....................9
turn signal indicator .................14
Lubricant specifications ...........222
M
Maintenance and Care ..............233
Manual transmission .................141
Mirrors .........................................75
heated ........................................73
side view mirrors (power) .......76
O
Odometer .....................................19
P
Panic alarm feature, remote
entry system ................................85
Parking brake ............115, 118, 122
Power distribution box
(see Fuses) ...............................155
Power door locks ........................84
Power mirrors .............................76
Power steering ..................130±131
fluid, checking and adding ....205
Power Windows ...........................74
Index
251