lock FORD F650 2004 11.G Workshop Manual

Component /
Component vendorLubrication type Vendor
recommendations:
Viscosity / Ambient
temperature / NotesEquivalent Ford
part name / number
Meritor -
single-speed axle
(cont’d)Fill at the factory
with Synthetic SAE
75W-90, will have a
tag attached to fill
plug that reads as
follows:“Filled with
synthetic lube. Do
not mix.”—
Multipurpose EP
gear lube of API
GL-5 quality meeting
MIL-PRF-2105E
specifications
including synthetic*
lubricants. (* Do not
mix conventional
and synthetic
lubricants.)SAE 85W-140:–12°C
(above 10°F)Motorcraft SAE
75W-140 High
Performance Rear
Axle Lubricant /
XY-75W140-QL
SAE 85W-140:
–26.1°C (above
–15°F)Motorcraft SAE
75W-140 High
Performance Rear
Axle Lubricant /
XY-75W140-QL
SAE 80W-90:
–26.1°C (above
–15°F)Motorcraft SAE
80W-90 Premium
Rear Axle Lubricant
/ XY-80W90-QL
SAE 75W maximum
outside temperature
1.6°C(35°F); Above
–40°C(–40°F)Motorcraft SAE
75W-90 Fuel
Efficient High
Performance Axle
Lubricant /
XY-75W90-FEHP
SAE 75W-140: Above
–40°C (above–40°F)Motorcraft SAE
75W-140 High
Performance Rear
Axle Lubricant /
XY-75W140-QL
Cab components
Hydraulic lift pump
fluidDexron III—Motorcraft Mercon
Multi-Purpose (ATF)
Transmission Fluid /
XT-2-QDX
Cab latch and lock
leversMobile SHC 32 Low
Temperature
Lubricant (or
equivalent)——
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
215

Component /
Component vendorLubrication type Vendor
recommendations:
Viscosity / Ambient
temperature / NotesEquivalent Ford
part name / number
Cab latch pivots;
Door check, hinges,
latches and strikers;
Seat adjuster slidesGC/LB NLGI #2
lithium
complex-based moly
grease (or
equivalent) or
multi-purpose
lithium complex
grease—Motorcraft Premium
Long Life Grease /
XG-1-C
Cab latch pivot pins Light engine oil—Motorcraft SAE
5W-30 Super
Premium Motor Oil /
XO-5W30-QSP
Door lock cylinders Lock oil—Motorcraft
Penetrating and
Lock Lubricant /
XL-1
Door window
regulatorsNGLI #2
multipurpose lithium
complez grease—Motorcraft
Multi-Purpose
Grease Spray / XL-5
or Motorcraft
Multi-Purpose
Grease / XG-4
Weatherstripping Silicone lubricant—Motorcraft Silicone
Spray / XL-6
Engine oil
6.0L Power Stroke
engineAPI CI-4 / SL SAE 15W–40 above
–12°C (10°F)Motorcraft SAE
15W-40 Super Duty
Motor Oil /
XO-15W40-QSD
SAE 10W-30–23°C
to 32°C(–10°Fto
90°F)Motorcraft SAE
10W-30 Super Duty
Motor Oil /
XO-10W30-QSD
SAE 0W–30 below
–18°C(0°F)Motorcraft SAE
0W-30 Super All
Season Motor Oil /
XO-0W30-LAS
Cummins B and
Caterpillar enginesRefer to engine operator manual
Brake fluid
All vehicles DOT 3,
ESA-M6C25–A—Motorcraft High
Performance Motor
Vehicle Brake Fluid /
PM-1
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
216

REFILL CAPACITIES
Rear axle
Axle codeWeight capacity
- kg (lbs.)DescriptionFluid capacity -
liters (pints)1,2
S135–S 6123 (13500) Single rear axle,
single reduction11.6 (24.5)
4S150–S 7031 (15500) Single rear axle,
single reduction11.6 (24.5)
17060S 7938 (17500) Single rear axle,
single reduction13.3 (28.0)
19055T 7938 (17500) Single rear axle,
two-speed13.3 (28.0)
M190–T 8618 (19000) Single rear axle,
two-speed17.0 (35.0)
19060S 8618 (19000) Single rear axle,
single reduction13.2 (28.0)
21060S 9525 (21000) Single rear axle,
single reduction13.2 (28.0)
21060D 9525 (21000) Single rear axle,
single reduction13.2 (28.0)
M210T 9525 (21000) Single rear axle,
two-speed16.0 (33.0)
23090S 10432 (23000) Single rear axle,
single reduction18.5 (39.0)
23090D 10432 (23000) Single rear axle,
single reduction
with
driver-controlled
locking differential18.5 (39.0)
23082T 10432 (23000) Single rear axle,
two-speed17.5 (37.0)
1Quantities listed are approximate. Fill axle until the lubricant level is at
the bottom of the filler hole, with the vehicle on level ground.
2If hubs are removed, add an additional 0.75 liter (1.6 pints) of axle
lubricant. Add lubricant through the axle vent.
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
217

In addition to the items to be performed daily or at each oil change, the
following need to be completed as specified:
Maintenance Operation Frequency — ObservationClean body/door drain holes.
Clean windshield wiper blades.
Replace windshield wiper blades.
Lubricate body lock cylinders, door and hood hinges.
Check headlamp alignment.
Check windshield washer fluid level. Add fluid if required.At least twice annually.
As required.
If wiping the blades with a clean cloth and mild detergent
and washing the windshield with a cleaner does not restore
a clean wipe.
Difficult to operate or noisy.
Lamp beams in wrong position when vehicle operating
loaded.
If washers do not spray fluid when operated. GENERAL MAINTENANCE SERVICES
Listed below are vehicle checks that should be made periodically either by the owner or a qualified technician. It is recommended
that deficiencies be brought to the attention of your dealer or another qualified service outlet as soon as possible in order that
advice regarding the need for service or replacement can be obtained.
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
231

ComponentLUBRICATION MAINTENANCE LEVEL CHART - ON HIGHWAY (Continued)
(On Highway: 60,000 Miles or more Annually) - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 15 30 45 60 75 90 105 120 135 150
Kilometers (000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil - change••
Eaton / Dana / Spicer synthetic oil - change Factory fill w/synthetic at 800,000 km (500,000 miles);
Converted to synthetic at 400,000 km (250,000 miles) or three
years
Cab components
Door hinges / Latches / Strikers - lubricate, check link••
Door lock cylinders - lubricate••
Seat adjuster slides - lubricate••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
236

ComponentLUBRICATION MAINTENANCE LEVEL CHART - ON HIGHWAY (Continued)
(On Highway: 60,000 Miles or more Annually) - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 165 180 195 210 225 240 255 270 285 300
Kilometers (000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil - change•••
Eaton / Dana / Spicer synthetic oil - change Factory fill w/synthetic at 800,000 km (500,000 miles);
Converted to synthetic at 400,000 km (250,000 miles) or three
years
Cab components
Door hinges / Latches / Strikers - lubricate, check link•••
Door lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
239

ComponentLUBRICATION MAINTENANCE LEVEL CHART - CITY (Continued)
City - 59,000 Miles or Less Annually - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 10 20 30 40 50 60 70 80 90 100
Kilometers (000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Cab components
Door hinges / latches / strikers - lubricate, check link•••
Door lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
242

ComponentLUBRICATION MAINTENANCE LEVEL CHART - CITY (Continued)
City - 59,000 Miles or Less Annually - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 110 120 130 140 150 160 170 180 190 200
Kilometers (000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil - change••
Eaton / Dana / Spicer synthetic oil - change•
Cab components
Door hinges / latches / strikers - lubricate, check link•••
Door lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
245

ComponentLUBRICATION MAINTENANCE LEVEL CHART - SEVERE SERVICE (Continued)
Severe Service - On/Off Road in Dirty Conditions, 20,000 Miles or Less Annually - Miles, Km or Months -
Whichever Occurs First
Miles (000) 5 10 15 20 25 30 35 40 45 50
Kilometers (000) 8 16 24 32 40 48 56 64 72 80
Months 3 6 9 12 15 18 21 24 27 30
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer - petroleum oil change•••
Eaton / Dana / Spicer - synthetic oil change••
Cab components
Door hinges / latches / strikers - lubricate, check link••
Door lock cylinders - lubricate••
Seat adjuster slides - lubricate••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
248

ComponentLUBRICATION MAINTENANCE LEVEL CHART - SEVERE SERVICE (Continued)
Severe Service - On/Off Road in Dirty Conditions, 20,000 Miles or Less Annually - Miles, Km or Months -
Whichever Occurs First
Miles (000) 55 60 65 70 75 80 85 90 95 100
Kilometers (000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil - change•••
Eaton / Dana / Spicer synthetic oil - change••
Cab components
Door hinges / latches / strikers - lubricate, check link•••
Door lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
Daily inspections
Check oil level•
Check coolant level
1
•
Drain water separator for fuel system•
Inspect for external leakage all systems•
Inspect air restriction indicator
3
•
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
251