front axle FORD F650 2005 11.G User Guide

Component /
Component
vendorLubrication type Vendor
recommendations:
Viscosity / Ambient
temperature / NotesEquivalent Ford part
name / number
Spicer axle - front
axle wheel bearing
oilMultipurpose EP
gear lube of API
GL-5 quality
meeting
MIL-PRF-2105E
specifications
including
synthetic*
lubricants.(* Do
not mix
conventional
and synthetic
lubricants.)SAE 75W:–40°Fto
32°F(–40°Cto0°C)Motorcraft SAE
75W-90 Fuel Efficient
High Performance
Synthetic Rear Axle
Lubricant /
XY-75W90–FEHP
SAE 75W-90:–40°Fto
100°F(–40°Cto38°C)Motorcraft SAE
75W-90 Fuel Efficient
High Performance
Synthetic Rear Axle
Lubricant /
XY-75W90–FEHP
SAE 75W-140:–40°F
andabove(–40°Cand
above)Motorcraft SAE
75W-140 High
Performance Rear Axle
Lubricant /
XY-75W140–QL
SAE 80W:–15°Fto
70°F(–26°Cto21°C)Motorcraft SAE
80W-90 Premium Rear
Axle Lubricant /
XY-80W90–QL
SAE 80W-140:–15°F
andabove(–26°Cand
above)Motorcraft SAE
75W-140 High
Performance Rear Axle
Lubricant /
XY-75W140–QL
SAE 90W: 10°Fto
100°F(–12°Cto38°C)SAE 90 Hypoid Gear
Oil / C6AZ-19580–E
SAE 85W-140: 10°F
andabove(–12°Cand
above)Motorcraft SAE
75W-140 High
Performance Rear Axle
Lubricant /
XY-75W140–QL
SAE 140W: 40°Fand
above (4°C and above)Motorcraft SAE
75W-140 High
Performance Rear Axle
Lubricant /
XY-75W140–QL
2005 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
214

Component /
Component
vendorLubrication type Vendor
recommendations:
Viscosity / Ambient
temperature / NotesEquivalent Ford part
name / number
Eaton-Spicer axle,
Spicer axle - Front
axle wheel bearing
grease, tie rod
ends, drag link,
kingpin and
bushingEP2 Lithium
complex-based
moly grease (or
equivalent) GC/LB
NLGI #2
multi-purpose
lithium complex
greaseNote:Eaton-Spicer
and Meritor Easy Steer
axles: With chassis load
on axle, force grease
through thrust
bearings; then with
axle lifted clear of the
floor, force grease
between kingpin and
bushing surfaces.Motorcraft Premium
Long Life Grease /
XG-1-C
Steering
Power steering
fluid changeMERCON
—Motorcraft Mercon
Multi-Purpose (ATF)
Transmission Fluid /
XT-2-QDX
Steering gear Ross
TAS-Output SealGC/LB NLGI #2
lithium
complex-based
moly grease or
multi-purpose
lithium complex
grease—Motorcraft Premium
Long Life Grease /
XG-1-C
Steering column
U-joints / slip jointGC/LB NLGI #2
lithium
complex-based
moly grease or
multi-purpose
lithium complex
grease—Motorcraft Premium
Long Life Grease /
XG-1-C
Propeller shaft
U-joint GC/LB NLGI #2
lithium
complex-based
moly grease or
multi-purpose
lithium complex
grease—Motorcraft Premium
Long Life Grease /
XG-1-C
Clutch
Release bearing /
shafts / forkGC/LB NLGI #2
lithium
complex-based
moly grease or
multi-purpose
lithium complex
grease—Motorcraft Premium
Long Life Grease /
XG-1-C
2005 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
215

Check every oil
changeOil
change intervals
are as follows:
Power Stroke -
10,000 ;
Caterpillar -
15,000 ;
Cummins -
15,000 (refer to
the Caterpillar
and Cummins
service manuals
for further
instructions and
information)Engine system
Check the engine cooling system - hoses, clamps and protection
Inspect the drive belts
Exhaust system
Inspect the entire exhaust system (including the inlet pipe(s),
muffler(s), outlet pipe(s), clamps and fasteners) for holes,
leakage, breakage, corrosive damage and separation from other
components. Adjust, service or replace with the same or the
equivalent part. (Also a noise emission control service)
Suspension system
Tighten the front and rear spring U-bolts to the specified torque
Driveline and rear axle system
Lubricate the U-joints and the slip yoke
Brake system
Lube the air brake foot control valve, hinge and roller
Inspect the drum brake linings through the inspection holes
Lubricate the brake camshafts (air brakes)
Lubricate the brake slack adjuster (air brakes)
Lubricate rear caliper slide rails
Inspect the disc brake pads and the piston boots (hydraulic
brakes)
Clutch system
Lubricate the clutch release cross shaft and all linkages
Check the clutch fluid
Fuel system
Drain the accumulated water or sediment from the fuel tank(s)
Steering system
Lubricate the steering shaft(s), U-joints and splines when
equipped with grease fittings
Lubricate the front axle spindle pins
Lubricate the steering linkage when equipped with grease
fittings
Grease the power steering gear output shaft
* Coolant protection checks should be made just prior to the onset of freezing
weather, where applicable. If coolant is dirty or rusty in appearance, the system
should be drained, flushed and refilled with the prescribed solution of cooling
system fluid and water. Use only permanent type coolant that meets Ford
specifications WSS-M97B51-A1. See the engine manufacturer’s operating guide for
supplemental corrosion inhibitor specifications.
2005 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
235

ComponentLUBRICATION MAINTENANCE LEVEL CHART - ON HIGHWAY
(On Highway: 60,000 Miles or more Annually) - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 15 30 45 60 75 90 105 120 135 150
Kilometers (000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil•
Wheel bearing - grease type - repack•••••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check level••••••••••
Park brake relay lever / linkage - lubricate••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid•
Power steering filter - replacement Five years or 500,000 miles (800,000 km)
Steering gear Ross TAS - output shaft - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
2005 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
239

ComponentLUBRICATION MAINTENANCE LEVEL CHART - ON HIGHWAY
(On Highway: 60,000 Miles or more Annually) - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 165 180 195 210 225 240 255 270 285 300
Kilometers (000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil••
Wheel bearing - grease type - repack•••••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay level / linkage - lubricate••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change level••
Power steering filter - replacement Five years or 500,000 miles (800,000 km)
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
2005 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
242

ComponentLUBRICATION MAINTENANCE LEVEL CHART - CITY
City - 59,000 Miles or Less Annually - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 10 20 30 40 50 60 70 80 90 100
Kilometers (000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil••
Wheel bearing - grease type - repack••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay lever / linkage - lubricate•••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid••
Power steering filter - replacement Five years or 50,000 miles (80,000 km)
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
2005 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
245

ComponentLUBRICATION MAINTENANCE LEVEL CHART - CITY
City - 59,000 Miles or Less Annually - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 110 120 130 140 150 160 170 180 190 200
Kilometers (000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil•••
Wheel bearing - grease type - repack•••
Tie rode ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay lever / linkage - lubricate•••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid•••
Power steering filter - replacement Five years or 50,000 miles (80,000 km)
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
2005 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
248

ComponentLUBRICATION MAINTENANCE LEVEL CHART - SEVERE SERVICE
Severe Service - On/Off Road in Dirty Conditions, 20,000 Miles or Less Annually - Miles, Km or Months -
Whichever Occurs First
Miles (000) 5 10 15 20 25 30 35 40 45 50
Kilometers (000) 8 16 24 32 40 48 56 64 72 80
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil••
Wheel bearing - grease type - repack••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level•••
Park brake relay lever / linkage - lubricate•••
Steering
Power steering fluid - check fluid level••••••••••
Power steering fluid - change fluid••
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joints - lubricate••••••••••
Propeller shaft - SPL
Slip joint - inspect boot••••••••••
U-joint - lubricate••••••••••
2005 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
251

ComponentLUBRICATION MAINTENANCE LEVEL CHART - SEVERE SERVICE
Severe Service - On/Off Road in Dirty Conditions, 20,000 Miles or Less Annually - Miles, Km or Months -
Whichever Occurs First
Miles (000) 55 60 65 70 75 80 85 90 95 100
Kilometers (000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil•••
Wheel bearing - grease type - repack•••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay lever / linkage - lubricate•••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid•••
Power steering filter - replacement•
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
Propeller shaft SPL
Slip joint - inspect boot••••••••••
U-joint - lubricate••••••••••
2005 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
254

A
Air conditioning ..........................45
manual heating and air
conditioning system .................45
Air suspension ...........................115
Anti-lock brake system
(see Brakes) ..............................113
Audio system
(see Radio) ................30, 32, 35, 39
Automatic transmission ............118
fluid, adding ............................185
fluid, checking ........................185
fluid, refill capacities ..............223
fluid, specification ..................213
Auxiliary power point .................54
Axle ............................130, 164, 204
lubricant specifications ..........213
refill capacities ........................222
B
Battery .......................................180
charging system warning
light ............................................21
jumping a disabled battery ....147
voltage gauge ............................26
BeltMinder ...................................75
Brakes ............................93, 99, 164
adjustment ..............................167
anti-lock ...........................113–114
anti-lock brake system
(ABS) warning light .........21, 114
brake warning light ..................21
fluid, checking and adding ...167,
179
fluid, specifications .................213
parking ......................95, 102, 168
Bulbs ............................................49C
Cassette tape player ...................39
Catalytic converter
(see Emission control) .............188
CD-single premium .........30, 32, 35
Cell phone use ............................54
Child safety restraints ................80
child safety belts ......................80
Child safety seats ........................83
attaching with tether straps ....86
in front seat ..............................84
in rear seat ................................84
tether anchorage hardware .....86
Child safety seats - booster
seats .............................................80
Cleaning your vehicle
chrome and aluminum
parts .........................................159
engine compartment ..............159
exterior ....................................161
instrument panel ....................160
interior .....................................160
interior trim ............................160
plastic parts ............................160
washing ....................................158
waxing .....................................158
wheels ......................................159
Climate control (see Air
conditioning or Heating) ......44–45
Clutch ................................122, 184
adjusting ..................................184
fluid ..........................................184
operation while driving ..........122
specifications ..........................213
Controls
power seat .................................68
2005 F650/750(f67)
Supplement
USA English(fus)
Index
263