oil type FORD F650 2006 11.G User Guide

ComponentLubrication
typeViscosity /
Ambient
temperature /
NotesEquivalent
Ford part
name / number
Door window
regulatorsNGLI #2
multipurpose
lithium complez
grease— Motorcraft
Multi-Purpose
Grease Spray /
XL-5 or
Motorcraft
Multi-Purpose
Grease / XG-4
Weatherstripping Silicone
lubricant— Motorcraft
Silicone Spray /
XL-6
Engine oil
6.0L Power
Stroke engineAPI CI-4/SL SAE 15W–40
above 10°F
(–12°C)Motorcraft SAE
15W-40 Super
Duty Motor Oil /
XO-15W40-QSD
SAE 10W-30
–10°F to 90°F
(–23°C to 32°C)Motorcraft SAE
10W-30 Super
Duty Motor Oil /
XO-10W30-QSD
SAE 0W–30
below 0°F
(–18°C)Motorcraft SAE
0W-30 Super All
Season Motor
Oil /
XO-0W30-LAS
Cummins B and
Caterpillar
enginesRefer to engine operator manual
Brake fluid
All vehicles DOT 3,
ESA-M6C25–A— Motorcraft High
Performance
Dot 3 Motor
Vehicle Brake
Fluid, PM-1
(1)Add the coolant type originally equipped in your vehicle.
2006 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
230

Engine coolant and oil
Engine typeEngine coolant
(approximate
capacity)(1)
Engine oil
(approximate
capacity)
6.0L Power Stroke54.4 pints
(25.7L)19.0 quarts
(18.0L)
Caterpillar60.0 pints
(28.4L)Refer to the
engine operator
manual for
engine oil refill
capacities. Cummins B48.8 pints
(23.1L)
(1)Add the coolant originally equipped in your vehicle.
Power steering system
Steering gear Power steering fluid volume
TAS40 17.6 pints
TAS65 18.4 pints
Transmission
Description Pints (Liters)
Allison 3000/3500 5–speed automatic 58.0 (27.4)*
Allison 3000/3500 6–speed automatic 58.0 (27.4)*
2200/2500 Series 5–speed automatic 38.0 (18.0)*
FS-4205A 5–speed manual 11.5 (5.4)
FS-5205A 5–speed manual 12.5 (5.9)
FS-5406A/5406N 6–speed manual 19.5 (9.2)
FS-6406A/6406N 6–speed manual 19.5 (9.2)
ES56–7B/ES066–7B 7–speed manual 20.9 (9.9)
FR-9210B 10–speed manual 23.5 (11.1)
RT–8908LL 10–speed manual 28.0 (13.2)
*Total fluid capacity (dry transmission and torque converter).
2006 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
232

Air conditioner refrigerant - r134a
Lb. (Kg) Oz.
1.87 (.85) 30
Note:This system uses PAG-type refrigerant oil.
Refrigerant fitting torque
Captured washer nut: 170–190 inch lb. (19–21 N•m)
Note:This system uses mineral based refrigerant oil to lubricate o-rings
and fittings.
Fuel tanks
Standard tanks are listed as such; all other tanks available for your
vehicle are optional equipment.
Vehicle Tank type Gallons
(Liters)
F-650 Low Profile (standard),
F-650 Dock HeightSingle, steel
rectangular35 (132)
F-650 Low Profile, F-650 Dock
Height (standard), F-750 Pick-up
and Delivery (standard), F-750
Severe Service (standard)Single, steel
rectangular45 (170)
F-650 Dock Height, F-750 Pick-up
and Delivery, F-750 Severe
ServiceSingle, steel
rectangular50 (189)
F-650–Low Profile, F-650 Dock
Height, F-750 Pick-up and
Delivery, F-750 Severe ServiceSingle, steel
rectangular65 (246)
F-650 Dock Height, F-750 Pick-up
and Delivery, F-750 Severe
ServiceSingle, steel
D-style65 (246)
F-650 Dock Height, F-750 Pick-up
and Delivery, F-750 Severe
ServiceSingle, steel
D-style80 (302)
2006 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
233

Information Decal. The following services are to be performed at
scheduled intervals because they are considered essential to the life and
performance of your vehicle. Ford recommends that you perform
maintenance on all designated items to achieve best vehicle operation.
Maintenance intervals are provided for three types of general vehicle
environments: On-Highway, City and Severe Service. In all applications,
the actual interval is determined by monitoring kilometers (miles) and
time and when the engine is due for an oil change. When the engine oil
change is required prior to the truck lubrication interval, it is
recommended that the lubrication be performed at the same time in
order to reduce your vehicle’s time out of service.
•On-Highway:60,000 miles (96,000 km) or more annually.
•City:60,000 miles (96,000 km) or less annually.
•Severe Service:20,000 miles (32,000 km) or less annually on/off
road in dirty conditions.
Scheduled maintenance beyond 100,000 miles (160,000 km) should be
continued as before 100,000 miles (160,000 km).
AIR BRAKE ADJUSTMENT
Failure to maintain proper air brake adjustment can result in
reduction or loss of braking ability.
Air brake inspection and adjustment should be performed by a qualified
service technician in accordance with the instructions in the Ford Truck
Service Manual.
Cam brakes - automatic slack adjusters
Inspect standard air brakes equipped with automatic slack adjusters for
proper brake adjustment every four months or 20,000 miles (32,000 km)
whichever occurs first.
However, more frequent inspection is required if your vehicle’s brakes
are subjected to heavy use or adverse operating conditions such as:
•Frequent brake applications while fully loaded.
•Operation on hilly or mountainous terrain.
•Frequent operation on dirt, gravel or mud.
Some aftermarket brake linings also require more frequent inspections.
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
239

Check every oil change (Oil change interval for the 6.0L Power
Stroke engine is 10,000 miles [16,000 km]; (refer to the
Caterpillar and Cummins service manuals for instructions and
information)
Fuel systemDrain the accumulated water or
sediment from the fuel tank(s).
Steering systemLubricate the steering shaft(s),
U-joints and splines when equipped
with grease fittings.
Lubricate the front axle spindle pins.
Lubricate the steering linkage when
equipped with grease fittings.
Grease the power steering gear output
shaft.
* Coolant protection checks should be made just prior to the onset of
freezing weather, where applicable. If coolant is dirty or rusty in
appearance, the system should be drained, flushed and refilled with the
prescribed solution of cooling system fluid and water. Use only
permanent type coolant that meets Ford specifications
WSS-M97B51-A1. See the engine manufacturer’s operating guide for
supplemental corrosion inhibitor specifications.
In addition to the items to be performed daily or at each oil change, the
following need to be completed as specified:
GENERAL MAINTENANCE SERVICES
The following are vehicle checks that should be made periodically either
by the owner or a qualified technician. It is recommended that
deficiencies be brought to the attention of your dealer or another
qualified service outlet as soon as possible in order that advice regarding
the need for service or replacement can be obtained.
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
243

ComponentOn-Highway (60,000 miles [96,000 km] or more annually) -
Miles, kilometers or months - whichever occurs first
Miles (x 1000) 15 30 45 60 75 90 105 120 135 150
Kilometers (x 1000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil•
Wheel bearing - grease type - repack•••••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate••
S-cam - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check level••••••••••
Park brake relay lever / linkage -
lubricate••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid•
Power steering filter - replacement Five years or 500,000 miles (800,000 km)
Steering gear Ross TAS - output shaft -
lubricate•••
Steering column u-joints / slip joint -
lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / forks -
lubricate••••••••••
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
246

ComponentOn-Highway
(60,000 Miles [96,000 km] or more annually) - Miles,
kilometers or months - whichever occurs first
Miles (x 1000) 165 180 195 210 225 240 255 270 285 300
Kilometers (x 1000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil••
Wheel bearing - grease type - repack•••••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate•••
S-cam - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay level / linkage -
lubricate••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change level••
Power steering filter - replacement Five years or 500,000 miles (800,000 km)
Steering gear Ross TAS - output seal -
lubricate•••
Steering column u-joints / slip joint -
lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
248

ComponentCity
(60,000 Miles [96,000 km] or less annually) - Miles, kilometers
or months - whichever occurs first
Miles (x 1000) 10 20 30 40 50 60 70 80 90 100
Kilometers (x 1000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil••
Wheel bearing - grease type - repack••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate••
S-cam - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay lever / linkage -
lubricate•••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid••
Power steering filter - replacement Five years or 50,000 miles (80,000 km)
Steering gear Ross TAS - output seal -
lubricate•••
Steering column u-joints / slip joint -
lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
250

ComponentCity
(60,000 Miles [96,000 km] or less annually) - Miles, kilometers
or months - whichever occurs first
Miles (x 1000) 110 120 130 140 150 160 170 180 190 200
Kilometers (x 1000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil•••
Wheel bearing - grease type - repack•••
Tie rode ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate•••
S-cam - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay lever / linkage -
lubricate•••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid•••
Power steering filter - replacement Five years or 50,000 miles (80,000 km)
Steering gear Ross TAS - output seal -
lubricate•••
Steering column u-joints / slip joint -
lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
252

ComponentSevere Service
(On/Off Road in dirty conditions or 20,000 miles [32,000 km]
or less annually) - Miles, kilometers or months - whichever
occurs first
Miles (x 1000) 5 10 15 20 25 30 35 40 45 50
Kilometers (x 1000) 8 16 24 32 40 48 56 64 72 80
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil••
Wheel bearing - grease type - repack••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate••
S-cam - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level•••
Park brake relay lever / linkage -
lubricate•••
Steering
Power steering fluid - check fluid level••••••••••
Power steering fluid - change fluid••
Steering gear Ross TAS - output seal -
lubricate•••
Steering column u-joints / slip joints -
lubricate••••••••••
Propeller shaft - SPL
Slip joint - inspect boot••••••••••
U-joint - lubricate••••••••••
Propeller shaft - non-SPL
U-joint and slip joint - lubricate••••••••••
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
254