air condition FORD F650 2006 11.G Owner's Guide
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Information Decal. The following services are to be performed at
scheduled intervals because they are considered essential to the life and
performance of your vehicle. Ford recommends that you perform
maintenance on all designated items to achieve best vehicle operation.
Maintenance intervals are provided for three types of general vehicle
environments: On-Highway, City and Severe Service. In all applications,
the actual interval is determined by monitoring kilometers (miles) and
time and when the engine is due for an oil change. When the engine oil
change is required prior to the truck lubrication interval, it is
recommended that the lubrication be performed at the same time in
order to reduce your vehicle’s time out of service.
•On-Highway:60,000 miles (96,000 km) or more annually.
•City:60,000 miles (96,000 km) or less annually.
•Severe Service:20,000 miles (32,000 km) or less annually on/off
road in dirty conditions.
Scheduled maintenance beyond 100,000 miles (160,000 km) should be
continued as before 100,000 miles (160,000 km).
AIR BRAKE ADJUSTMENT
Failure to maintain proper air brake adjustment can result in
reduction or loss of braking ability.
Air brake inspection and adjustment should be performed by a qualified
service technician in accordance with the instructions in the Ford Truck
Service Manual.
Cam brakes - automatic slack adjusters
Inspect standard air brakes equipped with automatic slack adjusters for
proper brake adjustment every four months or 20,000 miles (32,000 km)
whichever occurs first.
However, more frequent inspection is required if your vehicle’s brakes
are subjected to heavy use or adverse operating conditions such as:
•Frequent brake applications while fully loaded.
•Operation on hilly or mountainous terrain.
•Frequent operation on dirt, gravel or mud.
Some aftermarket brake linings also require more frequent inspections.
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
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Page 254 of 272
![FORD F650 2006 11.G Owners Guide ComponentSevere Service
(On/Off Road in dirty conditions or 20,000 miles [32,000 km]
or less annually) - Miles, kilometers or months - whichever
occurs first
Miles (x 1000) 5 10 15 20 25 30 35 40 45 5 FORD F650 2006 11.G Owners Guide ComponentSevere Service
(On/Off Road in dirty conditions or 20,000 miles [32,000 km]
or less annually) - Miles, kilometers or months - whichever
occurs first
Miles (x 1000) 5 10 15 20 25 30 35 40 45 5](/img/11/5072/w960_5072-253.png)
ComponentSevere Service
(On/Off Road in dirty conditions or 20,000 miles [32,000 km]
or less annually) - Miles, kilometers or months - whichever
occurs first
Miles (x 1000) 5 10 15 20 25 30 35 40 45 50
Kilometers (x 1000) 8 16 24 32 40 48 56 64 72 80
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil••
Wheel bearing - grease type - repack••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate••
S-cam - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level•••
Park brake relay lever / linkage -
lubricate•••
Steering
Power steering fluid - check fluid level••••••••••
Power steering fluid - change fluid••
Steering gear Ross TAS - output seal -
lubricate•••
Steering column u-joints / slip joints -
lubricate••••••••••
Propeller shaft - SPL
Slip joint - inspect boot••••••••••
U-joint - lubricate••••••••••
Propeller shaft - non-SPL
U-joint and slip joint - lubricate••••••••••
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
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Page 256 of 272
![FORD F650 2006 11.G Owners Guide ComponentSevere Service
(On/Off Road in Dirty Conditions or 20,000 miles [32,0000 km]
or less annually) - Miles, kilometers or months - whichever
occurs first
Miles (x 1000) 55 60 65 70 75 80 85 90 95 FORD F650 2006 11.G Owners Guide ComponentSevere Service
(On/Off Road in Dirty Conditions or 20,000 miles [32,0000 km]
or less annually) - Miles, kilometers or months - whichever
occurs first
Miles (x 1000) 55 60 65 70 75 80 85 90 95](/img/11/5072/w960_5072-255.png)
ComponentSevere Service
(On/Off Road in Dirty Conditions or 20,000 miles [32,0000 km]
or less annually) - Miles, kilometers or months - whichever
occurs first
Miles (x 1000) 55 60 65 70 75 80 85 90 95 100
Kilometers (x 1000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil•••
Wheel bearing - grease type - repack•••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate•••
S-cam - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay lever / linkage -
lubricate•••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid•••
Power steering filter - replacement•
Steering gear Ross TAS - output seal -
lubricate•••
Steering column u-joints / slip joint -
lubricate••••••••••
Propeller shaft SPL
Slip joint - inspect boot••••••••••
U-joint - lubricate••••••••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
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Page 264 of 272

SPECIAL OPERATING CONDITIONS
If your driving habitsfrequentlyinclude one or more the following
conditions:
•Short trips oflessthan 10 miles (16 km) when outside temperatures
remain below freezing.
•Operating duringhot weatherin stop-and-go “rush hour” traffic.
•Operating in severe dust conditions.
•Extensive idling, or low speed operation such as door-to-door delivery
service.
•High speed operation with a fully loaded vehicle (maximum GVW).
•Snowplowing.
Perform the following:
•Change engine oil and oil filter every three months, 5,000 miles (8,000
km) or 125 hours of engine service.
•If operating in severe dust conditions, replace the air filter more often
than regular intervals as determined by the air filter restriction gauge.
Make sure that the air filter restriction gauge is in good working order.
•Lube the manual transmission and the rear axle every 30,000 miles
(48,000 km) or six months, whichever comes first.
•See the Allison, Cummins and Caterpillar Operator’s Manual.
2006 F-650/750(f67)
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USA(fus)
Scheduled Maintenance Guide
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A
Air conditioning ..........................51
manual heating and air
conditioning system .................51
Air suspension ...........................119
Anti-lock brake system
(see Brakes) ..............................117
Audio system
(see Radio) ................33–34, 39, 44
Automatic transmission ............121
fluid, adding ............................192
fluid, checking ........................192
fluid, refill capacities ..............232
fluid, specification ..................218
Auxiliary power point .................59
Axle ............................132, 170, 207
lubricant specifications ..........218
refill capacities ........................231
B
Battery .......................................186
charging system warning
light ............................................23
jumping a disabled battery ....151
servicing ..................................264
voltage gauge ............................28
BeltMinder ...................................79
Brakes ..........................98, 104, 170
adjustment ..............................173
anti-lock ...........................117–118
anti-lock brake system (ABS)
warning light .....................23, 117
brake warning light ..................23
fluid, checking and adding ...173,
186
fluid, specifications .................218
parking ....................100, 106, 174
Bulbs ............................................55C
Catalytic converter
(see Emission control) .............174
CD-single premium .....................33
Cell phone use ..............................7
Child safety restraints ................83
child safety belts ......................83
Child safety seats ........................86
attaching with tether straps ....90
in front seat ..............................88
in rear seat ................................88
tether anchorage hardware .....90
Child safety seats - booster
seats .............................................84
Cleaning your vehicle
chrome and aluminum
parts .........................................164
engine compartment ..............164
exterior ....................................166
instrument panel ....................165
interior .....................................165
interior trim ............................165
plastic parts ............................164
washing ....................................163
waxing .....................................163
wheels ......................................164
Climate control (see Air
conditioning or Heating) ......50–51
Clutch ................................123, 190
adjusting ..................................191
fluid ..........................................190
operation while driving ..........123
specifications ..........................218
Controls
power seat .................................71
Coolant ......................................181
checking and adding ..............181
refill capacities ........................232
2006 F-650/750(f67)
Supplement
USA(fus)
Index
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specifications ..........................218
temperature gauge ...................28
Cruise control
(see Speed control) ....................63
Customer Assistance ........143, 159
Ford accessories for your
vehicle .....................................166
Getting assistance outside the
U.S. and Canada .............159, 161
Getting roadside assistance ...143
Getting the service you
need .........................................159
Ordering additional owner’s
literature .................................162
D
Daytime running lamps
(see Lamps) ................................53
Defects, reporting .....................162
Defrost ...................................50–51
windshield ...........................50–51
with heating and air
conditioning system .................51
with standard heating
system .......................................50
Doors
lubricant specifications ..........218
Driving under special
conditions
through water ...........................96
E
Emergencies, roadside
jump-starting ..........................151
Emission control system ..202, 236
catalytic converter ..................174
Engine
cleaning ...................................164lubrication specifications .......218
Engine fan .................................184
Engine oil ..................................177
checking and adding ..............177
oil pressure gauge ....................28
recommendations ...................178
refill capacities ........................232
specifications ..........................218
F
Flashers, hazard ........................144
Fuel ............................................197
calculating fuel economy .......200
capacity ...................................233
choosing the right fuel ...........198
filling your vehicle with fuel ..197
filter, specifications ........194–196
gauge .........................................28
improving fuel economy ........200
running out of fuel ...........95, 199
safety information relating to
automotive fuels .....................197
Fuses ..................................144, 151
G
Gas mileage
(see Fuel economy) .................200
Gauges .........................................28
battery voltage gauge ...............28
engine coolant temperature
gauge .........................................28
engine oil pressure gauge ........28
fuel gauge ..................................28
odometer ...................................28
speedometer .............................28
tachometer ................................28
trip odometer ............................28
H
Hazard flashers .........................144
2006 F-650/750(f67)
Supplement
USA(fus)
Index
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Headlamps ...................................53
aiming ........................................54
daytime running lights .............53
high beam .................................53
warning chime ..........................23
Heating ..................................50–51
heater only system ...................50
manual heating and air
conditioning system .................51
Hood ..........................................175
I
Ignition .........................................91
chime .........................................23
Infant seats (see Safety seats) ..86
Instrument panel
cleaning ...................................165
lighting up panel and
interior .......................................54
J
Jump-starting your vehicle ......151
K
Keys
key in ignition chime ...............23
positions of the ignition ...........91
L
Lamps
bulb replacement
specifications chart ..................55
cargo lamps ...............................54
daytime running light ...............53
headlamps .................................53
high beams ................................53instrument panel, dimming .....54
interior lamps ...........................55
replacing bulbs ...................55–57
Lane change indicator
(see Turn signal) ........................54
Lights, warning and indicator ....23
air suspension ...........................23
anti-lock brakes (ABS) ....23, 117
brake ..........................................23
charging system ........................23
safety belt .................................23
service engine soon ..................23
traction control off ...................23
turn signal indicator .................23
Lubricant specifications ...........218
M
Manual transmission .................125
lubricant specifications ..........218
Mirrors .........................................61
fold away ...................................63
heated ........................................62
side view mirrors (power) .......61
O
Odometer .....................................28
P
Paint chips, repairing ...............163
Parking brake ....................100, 106
warning light .............................23
Power door locks ........................67
Power mirrors .............................61
Power point .................................59
Power steering ..........................189
fluid, checking and adding ....189
2006 F-650/750(f67)
Supplement
USA(fus)
Index
269