fuel pump FORD F650 2006 11.G Owners Manual

VEHICLE SYMBOL GLOSSARY
These are some of the symbols you may see on your vehicle.
Safety Alert
See Owner’s Guide
Fasten Safety BeltAir Bag-Front
Air Bag-SideChild Seat
Child Seat Installation
WarningChild Seat Lower
Anchor
Child Seat Tether
AnchorBrake System
Anti-Lock Brake SystemBrake Fluid -
Non-Petroleum Based
Powertrain MalfunctionSpeed Control
Master Lighting SwitchHazard Warning Flasher
Fog Lamps-FrontFuse Compartment
Fuel Pump ResetWindshield Wash/Wipe
Windshield
Defrost/DemistRear Window
Defrost/Demist
Power Windows
Front/RearPower Window Lockout
2006 F-650/750(f67)
Supplement
USA(fus)
Introduction
8

Wait to start:Indicates the air
intake heater is in operation and special starting procedures are
required. Refer to theDrivingchapter.
If equipped with an air intake heater, DO NOT use ether or any
other starting fluids. The use of starting fluids (ether) in an
engine equipped with an air intake heater could result in damage
and/or personal injury.
Water in fuel:During refueling, it
is possible for water-contaminated
diesel fuel to be pumped into your
tank. Your vehicle fuel system is
equipped with a fuel filter/water
separator to remove water from the fuel. The WATER IN FUEL light will
illuminate when the fuel filter/water separator has a significant quantity
of water in it.
If the light illuminates when the engine is running, stop the vehicle as
soon as safely possible, shut off the engine, then drain the fuel
filter/water separator. Refer toFuel filter/water separatorin the
Maintenance and Specificationssection for the drain procedure.
Allowing water to stay in the system could result in extensive damage to,
or failure of, the fuel injection system.
Do not drain water separator while engine is running. Fuel may
ignite if separator is drained while engine is running or vehicle is
moving.
Traction control:Illuminates when
the traction control system is turned
off.
WAIT
TO
START
WATER
IN
FUEL
2006 F-650/750(f67)
Supplement
USA(fus)
Instrument Cluster
25

Fuel gauge:Indicates
approximately how much fuel is left
in the fuel tank (when the ignition
is in the on position). If your vehicle
is equipped with dual fuel tanks, the
engine will draw fuel from the
passenger-side fuel tank only. With
dual fuel tanks, the vehicle will be
equipped with a fuel transfer pump system that will draw fuel from the
driver-side fuel tank and send fuel to the passenger-side fuel tank. The
passenger-side fuel tank must have fuel in it at all times otherwise the
vehicle may stall and may be difficult to re-start. The fuel gauge reads
the fuel level only from the passenger-side fuel tank.
Air filter restriction gauge:
Measures the vacuum inside the air
cleaner. The more the air cleaner is
restricted (dirty, clogged), the
higher the vacuum reading. Change
the air filter when the gauge reads
25 inches. After installation of the
new filter element, reset the gauge
to 0.
Air pressure gauge:All vehicles
equipped with air brakes have a
dual-pointer air gauge to indicate
the pressure in each brake circuit.
The green pointer indicates the air
pressure in the primary system and
the red pointer indicates the air
pressure in the secondary system.
When the pressure is too low for
normal brake operation (less than
60 psi [414 kPa]) and the ignition is
on:
•a warning buzzer will sound and
•a warning light will illuminate in the instrument cluster
0 30120 90 60
150AIR
PRESSURE
PSI
2006 F-650/750(f67)
Supplement
USA(fus)
Instrument Cluster
31

Fuse/Relay
LocationFuse Amp
RatingFuse Description
16 15A High beams
17 — Not used
18 5A Headlamp switch, GEM
19 15A Engine ECM (Caterpillar and Cummins engines)
Engine ECM, Accel, Crank (6.0L Power Stroke
engine only)
20 15A Starter relay, GEM
21 10A Daytime Running Lamps (DRL)
22 15A Air solenoid 4–pack (Air horn, Air suspension
dump, Differential lock axle and Two-speed
axle)
23 10A Electronic flasher
24 15A Vacuum pump, Air dryer, ABS, Fuel heater/Fuel
transfer pump relay, Heated drain valve, 6.0L
Power Stroke Water In Fuel (WIF) module
25 10A Blower motor relay
26 10A RH low beam headlamp
27 — Not used
28 10A LH low beam headlamp
29 10A Cluster (Power, Warning lamps), Hydraulic ABS
relay, Air traction control
30 30A Not used
31 15A Allison transmissions
Relay 1 — Interior lamps
Relay 2 — Not used
Relay 3 — Horn
Relay 4 — One-touch down window
Relay 5 — Not used
2006 F-650/750(f67)
Supplement
USA(fus)
Roadside Emergencies
146

Power distribution box
Always disconnect the battery before servicing high current
fuses.
Fuse/Relay
LocationFuse Amp
RatingFuse Description
1 15A* Park lamps, Roof lamps
2 30A* Power seat (driver)
3 30A* Power seat (passenger)
4 15A* Washer pump
5 15A* Exhaust brake (Caterpillar and Cummins
engines only)
6 15A* Air intake heater (Caterpillar engine only)
7 15A* Stoplamps
8 25A* Fuel heater (Caterpillar engine only)
20A* Fuel heater (6.0L Power Stroke engine only)
9 20A* Inhibit relay, Engine ECM, Cluster,
Transmission TCM
10 15A* Heated drain valve
11 — Not used
2006 F-650/750(f67)
Supplement
USA(fus)
Roadside Emergencies
147

Fuse/Relay
LocationFuse Amp
RatingFuse Description
12 20A* Daytime Running Lamps (DRL), Blend door
actuator, Climate mode, Back-up, Heated
seats, Trailer ABS, Exhaust brake
13 — Not used
14 — Not used
15 7.5A* Body builder prep/trailer socket stop (6.0L
Power Stroke engine only)
16 5A* WABCO hydraulic ABS Run feed
17 — Not used
18 10A* Fuel transfer pump (duel fuel tanks only)
19 — Not used
20 10A* Engine ECM power relay (6.0L Power Stroke
engine only)
21 10A* GEM (Hydraulic brake vehicles only)
22 10A* Engine IDM2 logic power (6.0L Power Stroke
engine only)
23 — Not used
24 — Not used
101 30A** Bendix Air ABS relay (Air brake vehicles
only)
WABCO ABS modulator relay (Hydraulic
brake vehicles only)
102 20A** Body builder prep Run feed
103 20A** Ignition switch (Junction box fuses 8, 9, 10,
11, 19, 29, 30)
104 20A** Power point
105 20A** Power door locks
106 30A** Headlamps
107 50A** Junction box battery feed (1, 2, 3, 4, 12, 13,
14, 15)
108 40A** Fuel heater (Cummins engine only)
109 40A** Power windows
2006 F-650/750(f67)
Supplement
USA(fus)
Roadside Emergencies
148

Fuse/Relay
LocationFuse Amp
RatingFuse Description
110 30A** Wiper power relay (Park, Low/High speed)
111 30A** Body builder prep
112 40A** Blower motor
113 30A** Heated seats
114 25A** WABCO ABS battery feed (Hydraulic brake
vehicles only)
115 20A** Ignition switch, Central Junction Box fuses 8,
9, 10, 11, Starter motor relay
116 30A** Body builder prep
117 20A** Body builder prep/trailer socket stop
(Caterpillar and Cummins engines only)
118 60A** Hydraulic brake trailer two fuse block
119/120 60A** Hydraulic brake trailer two fuse block
Air brake trailer two fuse block
121/122 60A** HydroMax motor
Air brake trailer two fuse block
201 — Washer pump relay
202 — Wiper speed relay
203 — Wiper run/park relay
204 — Neutral start relay (6.0L Power Stroke engine
only)
Exhaust brake relay (Caterpillar and
Cummins engines only)
205 — RH stop/turn relay
206 — LH stop/turn relay
207 — Drain valve heater relay
208 — Back-up lamps relay
209 — Stoplamps relay
301 — Fuel heater/Fuel transfer pump relay
302 — Park lamps relay
303 — Blower motor relay
2006 F-650/750(f67)
Supplement
USA(fus)
Roadside Emergencies
149

power steering fluid and hydraulic brake fluid. Failure to observe
precautions preventing the contamination of either system with fluid
from the other will result in swelling and deterioration of rubber parts
leading to reduced brake performance and eventual brake failure.
To avoid fluid contamination, the following should always be observed:
1. Use only fluids specified (or equivalent) and properly identified.
2. Add fluids only to the following locations:
•Power steering fluid to the power steering fluid pump reservoir
•Brake fluid to the brake master cylinder
Hydraulic brakes - brake lines, hoses and fittings
Inspect these components every 4,000 miles (6,000 km).
•Check lines for kinks, dents, corrosion or rupture.
•Check hoses for abrasions, kinks, soft spots or rupture, collapse,
cracks, twists or loose frame supports. When replacing a hose, be sure
there is adequate clearance to the hose to avoid an abrasion to the
new hose.
•Examine all connections for leaks.
•Repair or replace brake line tubes, hoses or fittings as required.
Driveline parking brake
Parking brake adjustment should only be performed by a qualified
technician, and in accordance with the instructions in the service
manual.
Use wheel chocks and exercise caution when inspecting under
the vehicle. A vehicle roll-away could result in property damage,
personal injury or death.
Catalytic converter
If your diesel engine is equipped with a catalytic converter, it is
important to review the maintenance schedule to ensure proper
functioning of the catalytic converter. Also, take precautions not to
damage the catalytic converter when servicing your engine or storing
your vehicle.
Note:If your vehicle is equipped with a catalytic converter/muffler,do
notblend waste oil with Diesel fuel. Operate only on low sulfur (less
than 500 parts per million sulfur) diesel fuel with a cetane value of 45 or
higher.
2006 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
174

Maintenance Operation Frequency - Observation
Check fuel pump pressure Insufficient full-throttle power or
backfiring.
Clean radiator cap seal. Clean
and inspect the cap surface on
the radiatorWhen the cap does not hold pressure.
Check the battery terminals for
corrosionWhenever electrical power supply has
diminished.
Tighten the wheel mounting
nuts to the specified torque.
Refer toServicing your
wheels and tiresin the
Maintenance and
SpecificationschapterRequired initially at 500 and 1000
miles (800 and 1600 km). Perform
again at 500 and 1000 mile (800 and
1600 km) intervals after each tire
removal/replacement.
Clean body/door drain holes At least twice annually.
Clean windshield wiper blades As required.
Replace windshield wiper
bladesIf wiping the blades with a clean cloth
and mild detergent and washing with
a cleaner does not restore a clean
wipe.
Lubricate body lock cylinders Noisy or difficult to operate.
Check headlamp alignment Lamp beams in wrong position when
vehicle operating loaded.
Check windshield washer fluid
level; add fluid if requiredIf washes do not spray when operated.
1- During maintenance and repair, protect the fuel tube and the hose
assemblies, the power steering lines, and the brake lines from the
external heat, the acids and the abrasion that could damage the lines.
2- Check for (free) linkage action and ensure that (return) spring
force is adequate to maintain pedal free play.
3- Adjust, repair or replace as required with the same or equivalent
parts.
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
245

6.0 Power Stroke Engine
ComponentMiles (x 1000) 130 140 150 160 170 180 190 200 210 220 230 250
Kilometers (x 1000) 208 224 240 256 272 288 304 320 336 352 368 384
Hours 4550 4900 5250 5600 5950 6300 6650 7000 7350 7700 8050 8400
Months 78 84 90 96 102 108 114 120 126 132 138 144
Change engine oil and filter
(1)
••••••••••••
Inspect belt••••••••••••
Clean fuel filter pre-strainer
(2)
••••••••••••
Change fuel filter
(2,3)
••••••
Measure air intake restriction
(4,5)
••••••
Service the cooling system•••
Inspect electrical system (Every 12 months,
100,000 miles [160,000 km] or 3,800 hours)••••••
Pressurize air induction system (every 12
months)••••••
1If fuel is more than 0.05% but less than 1.0% sulfur, change oil at 75% of regular interval. If 1.0%
or higher, change oil at 50% of scheduled interval.2If refueling source is prone to water contamination, also clean the fuel filter pre-strainer.3Change according to transfer pump minimum specifications.4Service air filter as required.5Refer to PCED manual for specification.
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
263