light FORD F650 2008 11.G Owner's Guide

a buildup of heavy deposits of carbon and rust on valve stems causing
them to stick which, in turn, can cause valvetrain damage.
Winter fronts
The use of winter fronts, or other air-restrictive devices mounted in front
of the radiator on vehicles with chassis-mounted charge air coolers, are
not recommended unless extremely cold weather conditions exist. Air
flow restriction can cause high exhaust temperatures, power loss,
excessive fan usage and a reduction in fuel economy. If you must use a
winter front, the device should have a permanent opening of at least 120
sq in. (774 sq. cm) directly in line with the fan hub.
Hot weather operation
•Keep the engine cooling system filled with a clean, permanent coolant
solution to protect against damage from overheating.
•Fill the fuel tank at the end of daily operation to prevent condensation
in the fuel system.
•Keep external surfaces of the engine, radiator, charge air cooler, A/C
condenser and accessories clean to avoid dirt build-up.
Above normal coolant temperatures could be experienced while driving
in a transmission gear ratio which lugs the engine. To correct this
problem, engine speed should be increased by downshifting in to the
next lower gear to increase engine RPM.
Starting a turbocharged engine with the vehicle on a steep grade
When starting a diesel engine when the loaded vehicle is on a grade, the
engine RPM will start to fall slightly when the clutch is engaged; do not
disengage the clutch and try to increase engine RPM as this may damage
driveline components. The engine will recover as the vehicle begins
moving.
Engine shutdown
Allow the engine to idle for three to five minutes before shutting it
down. The larger the engine, the greater the need for this idling period.
However, do not let the engine idle for more than 10 minutes.
Restarting after running out of fuel
The fuel system may need to be purged of air, refer toRunning out of
fuelin theMaintenance and Specificationschapter.
2008 F-650/750(f67)
Supplement
USA(fus)
Driving
88

get out of the vehicle and visually check the intended path is clear;
back-up slowly as to allow others time to move, if necessary.
If an electrical back-up alarm is installed, it should be connected to the
back-up lamp circuit.
Parking your vehicle
Always use the parking brake. When parking on a grade, block the
wheels and turn the front wheels to one side so that if the vehicle rolls,
the front tires will act against the curb to stop the vehicle. The front
wheels will be more effective at stopping a rolling vehicle than the rear
wheels.
When parking your vehicle, do not leave the transmission in
gear; if the key is in the ON position and the vehicle rolls, the
engine could start. Failure to follow these instructions could result in
an unattended vehicle moving, possibly causing personal injury or
property damage.
Driving through water
If driving through deep or standing water is unavoidable, proceed very
slowly especially if the depth is not known. Never drive through water
that is higher than the bottom of the hubs (for trucks) or the bottom of
the wheel rims (for cars). Traction or brake capability may be limited
and your vehicle may stall. Water may also enter your engine’s air intake
and severely damage your engine, drive axles or the transmission
(through the breather ports).
Once through the water, always dry the brakes by moving your vehicle
slowly while applying light pressure on the brake pedal. Wet brakes do
not stop the vehicle as quickly as dry brakes.
ENGINE AUTOMATIC SHUTDOWN WARNING LIGHT OR CHIME (IF
EQUIPPED)
Your vehicle may be equipped with an automatic shutdown feature that
stops the engine in the event of high coolant temperature, low engine oil
pressure, high diesel particulate filter soot loading or low engine coolant
level. A warning light in the instrument cluster and a warning chime will
indicate high engine coolant temperature, low engine oil pressure or the
need to have the diesel particulate filter cleaned or serviced. If the
engine coolant temperature becomes too high, engine oil pressure too
low or the diesel particulate filter too restricted, the engine will
automatically shut down.
2008 F-650/750(f67)
Supplement
USA(fus)
Driving
90

If the yellow BRAKE RESERVE
(E-motor) warning light remains on
while the engine is running, this
indicates inadequate hydraulic
booster pressure or reserve pump
system failure. Stop the vehicle safely as soon as possible and seek
service immediately.
Parking brake
Apply the parking brake whenever
the vehicle is parked. To set the
parking brake, pull handle up until it
snaps into the locked position.
Do not use the gearshift
selector in place of the
parking brake. Always set the
parking brake fully AND make
sure the gearshift selector is in R
(Reverse) for vehicles equipped
with manual transmission, P
(Park)(if equipped)or N
(Neutral) for vehicles with
automatic transmission. Use of
wheel chocks is also
recommended in hilly or off-road
usage.
Unexpected and possible
sudden vehicle movement
may occur if these precautions are
not taken.
When the parking brake is out of adjustment, seek service immediately.
BRAKE
2008 F-650/750(f67)
Supplement
USA(fus)
Driving
93

Applying the parking brake
To apply the parking brake, pull the yellow, dash-mounted parking brake
knob. A red light on the dash panel should illuminate indicating that the
parking brake has been successfully set.
Note:If the park brake indicator light blinks and a warning chime
sounds when the control knob is pulled, the parking brake is not
functioning properly; seek immediate service from your dealer. Refer to
theParking Brake Warning Systemsection.
Releasing the parking brake
Note:Read and understand the following steps and perform them
whenever you prepare to drive the vehicle.
Note:The parking brake will not disengage unless sufficient system air
pressure is available.
For vehicles with automatic transmissions - dash-mounted push
button (Allison 3000 Series) and steering column-mounted
(Allison 2200 and 2500) gear selection:
1. With the engine running, depress and hold the service brake pedal.
2. Wait until system air pressure is above 100 psi (690 kPa).
3. Select the appropriate drive gear.
4. Push the yellow, dash-mounted parking brake knob.
For vehicles with manual transmissions - (TTC 7–speed,
Eaton/Fuller 5–speed and 6–speed):
1. With the engine running, depress and hold the service brake pedal.
2. Wait until system air pressure is above 100 psi (690 kPa).
3. Depress and hold the clutch pedal.
4. Select the appropriate drive gear.
5. Push the yellow, dash-mounted parking brake knob.
Hold the brake pedal down while moving the gearshift lever from
position to position. If the brake pedal is not held down, the
vehicle may move unexpectedly resulting in property damage, personal
injury or death.
Parking brake light illumination due to low air pressure
If at any time during vehicle operation air pressure is too low, the
parking brake may apply and the parking brake light will turn on.
2008 F-650/750(f67)
Supplement
USA(fus)
Driving
95

If the parking brake is applied due to low air pressure, immediate service
is required to the parking brake system.
Parking brake warning system
If the park brake light blinks and a chime sounds when pulling the yellow
control knob out, this indicates the parking brake is not functioning
properly; seek service for the parking brake immediately.
The light will blink and the chime will sound until the yellow control
knob is pushed in or approximately eight minutes have passed. If the
yellow control knob is pulled out again, the light will blink and the chime
will sound as a reminder that immediate service is required to the
parking brake system.
Releasing spring manually
Do not attempt to disassemble the parking brake chamber under
any circumstances. The high spring load may cause serious
injury.
If air pressure is released from the spring brake chamber the power
spring applies the brake and, unless air pressure can be re-established,
the spring brake must be released as follows in order to move the
vehicle.
Block the wheels to help prevent the vehicle from moving.
Unexpected and possibly sudden vehicle movement may occur if
these precautions are not taken.
2008 F-650/750(f67)
Supplement
USA(fus)
Driving
96

Loosen the jam nut (1) and un-thread the adjustment rod (2) from the
chamber to reduce tension on the cable (3). Continue to un-thread the
adjustment rod all the way and remove it from the chamber. The nut and
shaft are metric.
AIR BRAKES (IF EQUIPPED)
General air brake information
After starting the engine, give the air compressor time to build up the air
pressure to 60 psi (414 kPa) before moving the vehicle.
Do not drive or continue to drive if the low air pressure buzzer
is sounding or the brake warning light is lit. These warnings
indicate that air pressure is not to normal operating level. Continued
use of the vehicle could result in loss of braking ability.
Avoid repeated light application of the brake pedal. This will
deplete air pressure faster and could result in loss of braking
capability.
2008 F-650/750(f67)
Supplement
USA(fus)
Driving
97

Periodically check the air pressure
gauge while driving. Pressure should
range between approximately
100–125 psi (690–862 kPa). The air
compressor governor cut-in and
cut-out pressure settings are preset
at the factory and are not
adjustable.
When air pressure is insufficient
(below 60 psi [414 kPa]), a warning
light illuminates and a buzzer
sounds when the ignition is in the
ON position.
This condition may be caused by excessive brake applications depleting
the system air pressure. If this condition occurs, stop driving the vehicle
until the compressor has fully recharged the air system.
Do not move the vehicle when the air pressure is insufficient
because the brake system may be inoperative.
Select a gear ratio to help slow your vehicle before descending grades.
Supplement with brakes as required to safely slow the vehicle and avoid
overspeeding the engine.
Air chamber stroke indication
Air chamber push rods have orange stroke indicator markers that warn
when the braking system requires adjustment or repair. The orange
stripe is painted on the air chamber push rod at the slack adjuster stroke
dimension which requires service when visible during brake application.
Air brake inspection and adjustment or repairs should be performed by a
qualified service technician in accordance with the instructions in the
service manual.
2008 F-650/750(f67)
Supplement
USA(fus)
Driving
98

Note:Engine speed has a major influence of retarding performance.
When engine speed is maintained at the maximum allowable level, the
exhaust brake will operate at peak performance.
The exhaust brake is not recommended for use on slippery or
low traction road surfaces. Under these conditions a loss of
vehicle control could occur.
Exhaust brake operating characteristics
When you remove your feet from both the accelerator and clutch pedals
and the exhaust brake switch is in the on position, the exhaust brake is
activated. The following conditions should exist if the brake is operating
properly:
•A slight change in the sound of the engine when the exhaust brake is
activated.
•Engine temperature remains in the normal operating range.
•Road speed usually decreases when the exhaust brake is applied
during a descent, except when the vehicle is carrying a heavy load or
the grade is extremely steep. In these instances, you may need to
apply the service brakes occasionally.
•During a descent, the tachometer usually shows a drop in RPM
depending on the grade and the vehicle load.
•Do not expect a retarding effect similar to sudden hard application of
the service brakes. The exhaust brake retards the vehicle with a
smooth braking effect.
•Depending on the grade and vehicle load, you may or may not feel the
retarding force acting against your body when the brake is applied.
The brake’s retarding force is actually preventing the vehicle from
going much faster.
•Engine speed has a major effect on retarding performance, with higher
engine speeds permitting greater retarding ability.
•Engine brake performance is closely related to the type of
transmission your vehicle is equipped with. Downshifting of manual
transmission to the lowest gear possible, without exceeding the
maximum engine RPM limit, will maximize retarding performance.
Exhaust brakes will operate effectively with automatic transmissions,
but performance will vary with engine speed and the gear selected by
the transmission.
Make sure the exhaust brake is turned off before shutting off the engine.
2008 F-650/750(f67)
Supplement
USA(fus)
Driving
105

ANTI-LOCK BRAKE SYSTEM (ABS)
A noise from the hydraulic pump motor and pulsation in the pedal may
be observed during ABS braking events. Pedal pulsation coupled with
noise while braking under panic conditions or on loose gravel, bumps,
wet or snowy roads is normal and indicates proper functioning of the
vehicle’s ABS. If the vehicle has continuous vibration or shudder in the
steering wheel while braking, the vehicle should be inspected by a
qualified service technician.
The ABS operates by detecting the
onset of wheel lockup during brake
applications and compensating for
this tendency. The wheels are
prevented from locking even when
the brakes are firmly applied. The
accompanying illustration depicts
the advantage of an ABS equipped
vehicle (on bottom) to a non-ABS
equipped vehicle (on top) during hard braking with loss of front braking
traction.
ABS warning lamp
The
ABSwarning lamp in the instrument cluster momentarily illuminates
when the ignition is turned on and the engine is off. If the light does not
illuminate momentarily at start up, remains on after the vehicle reaches
5–10 mph (8–16 km/h), or continues to flash, the ABS needs to be
serviced.
With the ABS light on, the anti-lock brake system is disabled and normal
braking is still effective unless the brake warning light also remains
illuminated. (If your parking brake warning lamp illuminates, have your
vehicle serviced immediately).
Using ABS
•In an emergency or when maximum efficiency from the ABS is
required, apply continuous full force on the brake. The ABS will be
activated immediately, thus allowing you to retain full steering control
of your vehicle and, providing there is sufficient space, will enable you
to avoid obstacles and bring the vehicle to a controlled stop.
•The ABS does not decrease the time necessary to apply the brakes or
always reduce stopping distance. Always leave enough room between
your vehicle and the vehicle in front of you to stop.
2008 F-650/750(f67)
Supplement
USA(fus)
Driving
111

•We recommend that you familiarize yourself with this braking
technique. However, avoid taking any unnecessary risks.
TRACTION CONTROL(IF EQUIPPED)
Your vehicle may be equipped with a Traction Controlsystem. This
system helps you maintain the stability and steerability of your vehicle,
especially on slippery road surfaces such as snow- or ice-covered roads
and gravel roads, by reducing engine power and/or selectively applying
the rear brakes. The system will allow your vehicle to make better use of
available traction in these conditions.
Note:The traction control system will not apply the brakes when the
vehicle speed is above 25 mph (40 km/h).
During Traction Controloperation,
the traction control light in the
instrument cluster will flash rapidly
and the engine will not “rev-up”
when you push further on the
accelerator. This is normal system behavior and should be no reason for
concern. If the traction control light does not flash during a traction
control event or stays illuminated, the system is not functioning properly,
take your vehicle to your dealer for service.
When the Traction Controlswitch,
located on the instrument panel, is
activated standard Traction
Controlwill change to Off Road
traction mode, the traction control
light will be illuminated and flash
slowly. If a traction event occurs, in
either mode the traction control
light will flash rapidly. The standard
Traction Controlcan be selected
by pushing the Traction Control
switch again or will be automatically selected at next ignition cycle.
If you should become stuck in snow or ice or on a very slippery road
surface, try switching to the Off Road Traction Controlmode. This may
allow excess wheel spin to “dig” the vehicle out and enable a successful
“rocking” maneuver.
2008 F-650/750(f67)
Supplement
USA(fus)
Driving
112