light FORD F650 2008 11.G Manual PDF

Aluminum rear disc wheel with flange nuts (hub-piloted)
1. Flange nut
2. Wheel(s)
3. Brake drum
4. Wheel stud (22 mm)
5. Wheel hub
6. Wheel locator pad
Note for aluminum wheels:Prior to re-installing rear aluminum
hub-piloted wheels, clean each wheel locator pad on the hub from all
dirt, rust and foreign material. Apply a light coat of chassis grease,
never-seize or disc brake corrosion control grease, only to the wheel
locator pad.
3. Run the nuts on the studs until they contact the wheel(s). Rotate the
wheel assembly a half-turn to permit the parts to seat.
4. Draw up the nuts alternately following the crisscross sequence
illustrated under the following wheel tightening sequence illustrations.
Do not fully tighten the nuts. This will allow uniform seating of the nuts
and ensure even face-to-face contact of the wheel and hub.
1
6
5
4
32
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Supplement
USA(fus)
Maintenance and Specifications
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Use only the same type and style wheels and mounting hardware
to replace original parts. Failure to do so may result in an
assembly that looks fine, but does not fit together properly. This could
possibly cause wheel or fastener failures which could result in property
damage, personal injury or death.
Note:Do not attempt to mix stud-piloted wheels or fasteners with
hub-piloted wheels or fasteners.
Note:Do not change from aluminum wheels to steel wheels or
vice-versa without changing the mounting hardware required or, with
flange-nut mounting systems, changing the hub and stud assembly.
WHEEL NUT TORQUE
Size Nut mountingTorque
Ft. lb. N•m
22 mm Flange 450–500 610–678
Note:Do not use lubrication on dry threads. Where excessive corrosion
exists, a light coat of lubricant on the first three threads of the stud bolt
is permitted. Keep lubricant away from:
•Hex nut and rim clamp contact surfaces.
•Cap nut ball face and ball seat on the disc wheel.
•Flange nut washer surface and flat on the disc wheel.
TIRE INFORMATION
Inflation
Always maintain your tires in good condition. Frequently check
and maintain correct inflation pressures as specified by tire
manufacturers. Inspect periodically for abnormal wear patterns and
repair/replace cut or broken tire casing. Always use experienced,
trained personnel with proper equipment and correct procedures to
mount or remove tires and wheels. Failure to adhere to these warnings
could result in wheel or tire malfunction, damage to your vehicle,
personal injury, or death.
2008 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
201

All tires with Steel Carcass Plies (if equipped):
This type of tire utilizes steel cords in the sidewalls. As such, they
cannot be treated like normal light truck tires. Tire service, including
adjusting the air pressure, must be performed by personnel trained,
supervised and equipped according to Federal Occupational Safety and
Health Administration (OSHA) regulations. For example, during any
procedure involving tire inflation, the technician or individual must
utilize a remote inflation device, and ensure that all persons are clear of
the trajectory area.
WARNING An inflated tire and rim can be very dangerous if
improperly used, serviced or maintained. To avoid serious injury,
never attempt to re-inflate a tire which has been run flat or seriously
under-inflated without first removing the tire from the wheel assembly
for inspection. Do not attempt to add air to tires or replace tires or
wheels without first taking precautions to protect persons and
property.
2008 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
203

ComponentLubrication
typeViscosity /
Ambient
temperature /
NotesEquivalent
Ford part
name / number
Cab components
Hydraulic lift
pump fluidDexron III — Motorcraft
MERCON
Multi-Purpose
(ATF)
Transmission
Fluid /
XT-2-QDX
Cab latch and
lock leversMobile SHC 32
Low
Temperature
Lubricant (or
equivalent)——
Cab latch pivots;
Door check,
hinges, latches
and strikers;
Seat adjuster
slidesGC/LB NLGI #2
lithium
complex-based
moly grease (or
equivalent) or
multi-purpose
lithium complex
grease— Motorcraft
Premium Long
Life Grease /
XG-1-C
Cab latch pivot
pinsLight engine oil — Motorcraft SAE
5W-30 Super
Premium Motor
Oil /
XO-5W30-QSP
Door lock
cylindersLock oil — Motorcraft
Penetrating and
Lock Lubricant /
XL-1
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Supplement
USA(fus)
Maintenance and Specifications
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FACTORY AUTHORIZED SYSTEMS CHECKS
In the event that your vehicle experiences a component related concern,
please contact your Ford dealership. The Ford Motor Company Trained
Technicians who work at Ford dealerships are specifically trained to
understand your vehicle.
A proper repair begins with a thorough system check. A Factory
Authorized Systems Check can ONLY be found at a Ford dealership. In
some circumstances, the technician may need to request your
authorization to perform additional operations to determine the final
diagnosis. The technician’s goal is to ensure that your vehicle is fixed
right the first time, at the best value to you.
The following list represents several of the Factory Authorized Systems
Checks available at a participating Ford dealers:
•Air Conditioning
•Check Engine Light
•All Wheel Drive and 4x4
•Automatic Transmission
•Engine Cooling and Cabin Heating
•Steering and Suspension
•Charge/Start/Battery
•Wheel Alignment
•Anti-Lock Brake System
EMISSIONS CONTROL SYSTEM
To ensure the emissions control systems operate effectively, you should
have the services listed in the maintenance schedule performed at the
specified time and mileage/km intervals. You should avoid running out of
fuel or turning off the ignition while the vehicle is in motion, especially
at high speeds.
Because of high engine compartment and exhaust system
temperatures resulting from emissions equipment, do not park,
idle or operate your vehicle in dry grass or other dry ground cover
where the possibility of ground fire exists.
Do not make unauthorized modifications to the engine or vehicle.
Modifications causing increased amounts of unburned fuel to reach the
exhaust system can significantly increase the temperature of the engine
compartment and/or the exhaust system.
2008 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
229

Daily owner checks
EngineCheck the air filter restriction gauge.
Check the engine oil.
Inspect the coolant level
Brake systemCheck the air brake system reservoir
automatic drain valve operation.
Drain the air brake system reservoir -
manual valve.
Transmission systemVisually check the automatic
transmission for fluid leakage.
Steering systemCheck the power steering pump fluid
level and check the system for leaks.
Check the entire vehicle for evidence
of fluid leaks.
U.S. Department of
Transportation, Federal
Highway Administration
requirements (ensure that
the entire system is
functioning properly)Check the service brakes.
Check the parking brake.
Check the steering mechanism.
Check the lighting devices and
reflectors.
Check the tires.
Check the horn.
Check the windshield wipers.
Check the rear vision mirrors.
Check the wheels and rims.
Check the emergency equipment.
2008 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
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A
Air conditioning ..........................45
manual heating and air
conditioning system .................45
Air suspension ...........................113
Anti-lock brake system
(see Brakes) ..............................111
Audio system
(see Radio) ......................32, 34, 38
Automatic transmission ............115
fluid, adding ............................190
fluid, checking ........................190
fluid, refill capacities ..............224
fluid, specification ..................209
Auxiliary power point .................53
Axle ............................123, 162, 195
lubricant specifications ..........209
refill capacities ........................222
B
Battery .......................................171
charging system warning
light ............................................21
jumping a disabled battery ....142
voltage gauge ............................27
Belt-Minder...............................74
Brakes ............................92, 97, 162
adjustment ..............................165
anti-lock ...................................111
anti-lock brake system (ABS)
warning light .....................21, 111
brake warning light ..................21
fluid, checking and
adding ..............................165, 188
fluid, specifications .................209
parking ......................93, 100, 166
Bulbs ............................................49C
Catalytic converter
(see Emission control) .............166
CD-single premium .....................32
Cell phone use ..............................7
Child safety restraints ................78
child safety belts ......................78
Child safety seats ........................81
attaching with tether straps ....84
in front seat ..............................82
in rear seat ................................82
tether anchorage hardware .....84
Child safety seats - booster
seats .............................................79
Cleaning your vehicle
chrome and aluminum
parts .........................................156
engine compartment ..............156
exterior ....................................158
instrument panel ....................157
interior .....................................157
interior trim ............................157
plastic parts ............................156
washing ....................................155
waxing .....................................155
wheels ......................................156
Climate control (see Air
conditioning or Heating) ......44–45
Clutch ................................117, 188
adjusting ..................................189
fluid ..........................................188
operation while driving ..........117
specifications ..........................209
Controls
power seat .................................65
Coolant ......................................173
refill capacities ........................224
specifications ..........................209
2008 F-650/750(f67)
Supplement
USA(fus)
Index
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speedometer .............................27
tachometer ................................27
trip odometer ............................27
H
Hazard flashers .........................135
Headlamps ...................................47
aiming ........................................48
daytime running lights .............47
high beam .................................47
warning chime ..........................21
Heating ..................................44–45
heater only system ...................44
manual heating and air
conditioning system .................45
Hood ..........................................168
I
Ignition .........................................85
chime .........................................21
Infant seats
(see Safety seats) .......................81
Instrument panel
cleaning ...................................157
lighting up panel and
interior .......................................48
J
Jump-starting your vehicle ......142
K
Keys
key in ignition chime ...............21
positions of the ignition ...........85L
Lamps
bulb replacement
specifications chart ..................49
cargo lamps ...............................48
daytime running light ...............47
headlamps .................................47
high beams ................................47
instrument panel, dimming .....48
interior lamps ...........................49
replacing bulbs ...................49–51
Lane change indicator
(see Turn signal) ........................48
Lights, warning and indicator ....21
air suspension ...........................21
anti-lock brakes (ABS) ....21, 111
brake ..........................................21
charging system ........................21
safety belt .................................21
service engine soon ..................21
traction control off ...................21
turn signal indicator .................21
Lubricant specifications ...........209
M
Manual transmission .................119
lubricant specifications ..........209
Mirrors .........................................55
fold away ...................................57
heated ........................................56
side view mirrors (power) .......56
O
Odometer .....................................27
P
Paint chips, repairing ...............156
2008 F-650/750(f67)
Supplement
USA(fus)
Index
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Parking brake ......................93, 100
warning light .............................21
Power door locks ........................61
Power mirrors .............................56
Power point .................................53
Power steering ..........................168
fluid, checking and adding ....186
fluid, refill capacity ................224
fluid, specifications .................209
Power Take-Off (PTO)
operation .................................122
Power Windows ...........................53
R
Radio ................................32, 34, 38
Relays ........................................136
Remote entry system
locking/unlocking doors ...........61
Roadside assistance ..................134
S
Safety belts
(see Safety restraints) .........69–71
Safety defects, reporting ..153–154
Safety restraints ....................69–71
Belt-Minder.............................74
cleaning the safety belts ..........73
extension assembly ..................73
for adults .............................70–71
for children ...............................78
lap belt ......................................70
warning light and chime ....21, 74
Safety seats for children ............81
Scheduled Maintenance
Guide .........................................227General Maintenance
Information .............................227
Seat belts
(see Safety restraints) ...............69
Seats ............................................62
child safety seats ......................81
heated ........................................68
Special notice ................................6
Specification chart,
lubricants ...................................209
Speed control ..............................57
Speedometer ...............................27
Starting your vehicle ..................85
jump starting ..........................142
preparing to start your
vehicle .......................................85
Steering .....................................167
Steering wheel
controls ................................52, 57
tilting .........................................52
Suspension ........................113, 193
T
Tachometer .................................27
Temperature control
(see Climate control) ...........44–45
Towing
wrecker ....................................146
Traction control
off light ......................................21
Transmission .....................115, 119
automatic operation ...............115
fluid, checking and adding
(automatic) .............................190
fluid, checking and adding
(manual) .................................191
2008 F-650/750(f67)
Supplement
USA(fus)
Index
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fluid, refill capacities ..............224
lubricant specifications ..........209
manual operation ....................119
Turn signal ..................................48
V
Vehicle loading ..........................128
Voltmeter
(see Battery voltage gauge) ......27
W
Warning chimes ...........................21
Warning lights (see Lights) .......21
Warranty coverage ........................6
Washer fluid ..............................170Washing your vehicle ................155
Water, Driving through ...............90
Waxing your vehicle .................155
Wheels .......................................196
Windows
power
.........................................53
Windshield
defrosting
............................44–45
Windshield washer fluid and
wipers
..........................................52
checking and cleaning
............157
operation
...................................52
replacing wiper blades
...........171
Wrecker towing
.........................146
2008 F-650/750(f67)
Supplement
USA(fus)
Index
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