check engine FORD F650 2008 11.G Service Manual

Check every oil change
Steering systemLubricate the steering shaft(s),
U-joints and splines when equipped
with grease fittings.
Lubricate the front axle spindle pins.
Lubricate the steering linkage when
equipped with grease fittings.
Grease the power steering gear output
shaft.
* Coolant protection checks should be made just prior to the onset of
freezing weather, where applicable. If coolant is dirty or rusty in
appearance, the system should be drained, flushed and refilled with the
prescribed solution of cooling system fluid and water. Use only
permanent type coolant that meets specifications as listed in your
engine operator’s manual. See the engine manufacturer’s operating
guide for supplemental corrosion inhibitor specifications.
In addition to the items to be performed daily or at each oil change, the
following need to be completed as specified:
GENERAL MAINTENANCE SERVICES
The following are vehicle checks that should be made periodically either
by the owner or a qualified technician. It is recommended that
deficiencies be brought to the attention of your dealer or another
qualified service outlet as soon as possible in order that advice regarding
the need for service or replacement can be obtained.
Maintenance Operation Frequency - Observation
Inspect the automatic slack
adjuster functionInsufficient power shown in loaded
practice stop.
Check the operation of the
brakes, the clutch, and the
steering
(1),(2)
Vehicle handling qualities not up to
par.
Inspect the vehicle for missing,
damaged, or mislocated noise
shieldsExcessive noise emanates from under
the cab or engine compartment.
2008 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
237

Maintenance Operation Frequency - Observation
Check the engine performance
and the engine governorExcessive engine noise.
Inspect the fan, the fan shroud,
and the fan clutchEngine overheats, fan runs at high
speed constantly, excessive fan noise,
or fan wobble due to worn bearings.
Check for operation of ABS
warning lampAt each engine start up.
Inspect the entire exhaust
system (including inlet pipe,
muffler, outlet pipe and all
exhaust clamps and fasteners)
for holes, leakage, breakage,
looseness and corrosive
damageExcessive noise or the smell of fumes
is experienced.
Inspect the engine air
induction system (including the
air ducts and the air filter) for
loose fitting, damaged or
missing componentsExcessive noise emanates from the
engine compartment.
Inspect the tires and check the
air pressure
(3)Poor steering, wandering or excessive
tire wear.
Balance the wheels and the
tiresVibration or abnormal tire wear
indicates imbalance.
Check the front end alignment
(3)Poor steering, wandering or excessive
tire wear.
Check the transmission and
engine mountings
(2)Hard shifting or excessive vibration.
Check and adjust transmission
controls
(2)High effort to shift or noisy
transmission.
Check fuel pump pressure Insufficient full-throttle power or
backfiring.
Clean radiator cap seal. Clean
and inspect the cap surface on
the radiatorWhen the cap does not hold pressure.
2008 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
238

ON-HIGHWAY - 60,000 MILES (96,000 KM) OR MORE ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 15 30 45 60 75 90 105 120 135 150
Kilometers (x 1000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Driveshaft SPL
U-joint - lubricate Every 100,000 miles (160,000 km) or six months, whichever
comes first
Driveshaft non-SPL
U-joint and slip joint - lubricate Every 10,000–15,000 miles (16,000–24,000 km) or three months,
whichever comes first
Clutch
Release bearing / shafts / forks - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - Refer to your engine operator’s manual
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change••
2008 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
241

ON-HIGHWAY - 60,000 MILES (96,000 KM) OR MORE ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 165 180 195 210 225 240 255 270 285 300
Kilometers (x 1000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Driveshaft SPL
U-joint - lubricate Every 100,000 miles (160,000 km) or six months, whichever
comes first
Driveshaft non-SPL
U-joint and slip joint - lubricate Every 10,000–15,000 miles (16,000–24,000 km) or three months,
whichever comes first
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - Refer to your engine operator’s manual
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change•••
2008 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
244

CITY - 60,000 MILES (96,000 KM) OR LESS ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 10 20 30 40 50 60 70 80 90 100
Kilometers (x 1000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Driveshaft SPL
U-joint - lubricate Every 25,000 miles (40,000 km) or six months, whichever comes
first
Driveshaft non-SPL
U-joint and slip joint - lubricate Every 5,000–8,000 miles (8,000 km-12,800 km) or three months,
whichever comes first
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to your engine operator’s manual
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change••
2008 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
247

CITY - 60,000 MILES (96,000 KM) OR LESS ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 110 120 130 140 150 160 170 180 190 200
Kilometers (x 1000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Driveshaft SPL
U-joint - lubricate Every 25,000 miles (40,000 km) or six months, whichever comes
first
Driveshaft non-SPL
U-joint and slip joint - lubricate Every 5,000–8,000 miles (8,000 km-12,800 km) or three months,
whichever comes first
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to your engine operator’s manual
Transmission
Automatic and Auto-shift transmission Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change••
2008 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
250

SEVERE SERVICE - ON/OFF ROAD IN DIRTY CONDITIONS OR 20,000 MILES (32,000 KM) OR LESS
ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 5 10 15 20 25 30 35 40 45 50
Kilometers (x 1000) 8 16 24 32 40 48 56 64 72 80
Months 3 6 9 12 15 18 21 24 27 30
Driveshaft - SPL
Slip joint - inspect boot Every 25,000 miles (40,000 km) or six months, whichever comes
first
U-joint - lubricate
Driveshaft - non-SPL
U-joint and slip joint - lubricate Every 5,000–8,000 miles (8,000–12,800 km) or three months,
whichever comes first
Clutch
Release bearing / shafts / forks••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to your engine operator’s manual
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change••
2008 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
253

SEVERE SERVICE - ON/OFF ROAD IN DIRTY CONDITIONS OR 20,000 MILES (32,000 KM) OR LESS
ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 55 60 65 70 75 80 85 90 95 100
Kilometers (x 1000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Driveshaft SPL
Slip joint - inspect boot Every 25,000 miles (40,000 km) or six months, whichever comes
first
U-joint - lubricate
Driveshaft non-SPL
U-joint and slip joint - lubricate Every 5,000–8,000 miles (8,000–12,800 km) or three months,
whichever comes first
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to your engine operator’s manual
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change•••
2008 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
256

A
Air conditioning ..........................45
manual heating and air
conditioning system .................45
Air suspension ...........................113
Anti-lock brake system
(see Brakes) ..............................111
Audio system
(see Radio) ......................32, 34, 38
Automatic transmission ............115
fluid, adding ............................190
fluid, checking ........................190
fluid, refill capacities ..............224
fluid, specification ..................209
Auxiliary power point .................53
Axle ............................123, 162, 195
lubricant specifications ..........209
refill capacities ........................222
B
Battery .......................................171
charging system warning
light ............................................21
jumping a disabled battery ....142
voltage gauge ............................27
Belt-Minder...............................74
Brakes ............................92, 97, 162
adjustment ..............................165
anti-lock ...................................111
anti-lock brake system (ABS)
warning light .....................21, 111
brake warning light ..................21
fluid, checking and
adding ..............................165, 188
fluid, specifications .................209
parking ......................93, 100, 166
Bulbs ............................................49C
Catalytic converter
(see Emission control) .............166
CD-single premium .....................32
Cell phone use ..............................7
Child safety restraints ................78
child safety belts ......................78
Child safety seats ........................81
attaching with tether straps ....84
in front seat ..............................82
in rear seat ................................82
tether anchorage hardware .....84
Child safety seats - booster
seats .............................................79
Cleaning your vehicle
chrome and aluminum
parts .........................................156
engine compartment ..............156
exterior ....................................158
instrument panel ....................157
interior .....................................157
interior trim ............................157
plastic parts ............................156
washing ....................................155
waxing .....................................155
wheels ......................................156
Climate control (see Air
conditioning or Heating) ......44–45
Clutch ................................117, 188
adjusting ..................................189
fluid ..........................................188
operation while driving ..........117
specifications ..........................209
Controls
power seat .................................65
Coolant ......................................173
refill capacities ........................224
specifications ..........................209
2008 F-650/750(f67)
Supplement
USA(fus)
Index
262