fuel cap FORD F650 2009 12.G Owners Manual

Maintenance and Specifications 171
Hood 179
Engine oil 182
Battery 182
Engine coolant 184
Fuel information 186
Wheel lug nut torque 212
Tire information 212
Lubricant specifications 220
Refill capacities 232
Scheduled Maintenance Guide 237
Index 272
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Copyright © 2008 Ford Motor Company
Table of Contents
3
2009 F-650/750(f67)
Supplement
USA(fus)

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Service Engine SoonEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
2009 F-650/750(f67)
Supplement
USA(fus)
Introduction
9

WARNING:If a wheel must be changed, obtain expert tire
service help. Mounting and un-mounting of tires should only be
performed by a qualified technician using necessary safety procedures
and equipment, otherwise the result could be property damage,
personal injury or death.
Driver/Fuel area
Fuel tank(s):Make sure the fuel tank(s) and cap(s) are
secure. Make sure there is no damage to the
tank(s).
Leaks:Check for any leaks from the fuel tank(s).
Underbody of vehicle
Driveshaft:Make sure that the driveshaft is not bent or
cracked. Ensure all driveshaft couplings are
secure.
Exhaust system:Make sure the outside visible parts are
securely mounted. Make sure there are no
cracks, holes or severe dents.
Frame:Check for cracks or bends in longitudinal
frame members. Make sure there are no loose,
cracked, bent, broken or missing
crossmembers or crossmember fasteners.
WARNING:Maintain adequate clearance between all parts of
the exhaust system and all hoses, wires and lines for engine
cooling, brake system, fuel system, power steering system and
electrical system, Heat damage to hoses, wires or lines may cause
vehicle malfunction that could result in property damage, personal
injury or death.
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USA(fus)
Vehicle Inspection Guide
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Trip odometer:Registers the miles
(kilometers) of individual journeys.
To reset, depress the control.
Fuel gauge:Indicates
approximately how much fuel is left
in the fuel tank (when the ignition
is in the on position). If your vehicle
is equipped with dual fuel tanks, the
engine will draw fuel from the
driver-side fuel tank only. With dual
fuel tanks, the vehicle will be
equipped with a fuel transfer pump system that will draw fuel from the
passenger-side fuel tank and send fuel to the driver-side fuel tank. The
driver-side fuel tank must have fuel in it at all times otherwise the
vehicle may stall and may be difficult to re-start. The fuel gauge reads
the fuel level only from the driver-side fuel tank.
Engine coolant temperature
gauge:Indicates engine coolant
temperature. At normal operating
temperature, the needle will be in
the normal range (as indicated by
the arrows).If it enters the red
section, the engine is
overheating. Stop the vehicle as
soon as safely possible, switch
off the engine and let the engine
cool.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot. The contents may be under pressure,
and could cause burns or other serious injury.
H
C
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Instrument Cluster
29

WARNING:Stay clear of the fan/fan area while the engine is
running or possible personal injury may occur.
FUEL FILTER/WATER SEPARATOR
WARNING:Do not drain water separator while engine is
running. Fuel may ignite if separator is drained while engine is
running or vehicle is moving.
The fuel filter/water separator removes any contaminated particles
and/or water from the fuel before the fuel enters the engine.
Refer to your engine operator’s manual for information on draining and
replacing the fuel filter.
FUEL INFORMATION
Important safety precautions
WARNING:Do not overfill the fuel tank. The pressure in an
overfilled tank may cause leakage and lead to fuel spray and fire.
WARNING:The fuel system may be under pressure. If the fuel
cap is venting vapor or if you hear a hissing sound, wait until it
stops before completely removing the cap.
WARNING:Automotive fuels can cause serious injury or death
if misused or mishandled.
Observe the following guidelines when handling fuel:
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Maintenance and Specifications
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•Extinguish all smoking materials
and any open flames before
fueling your vehicle.
•Always turn off the vehicle before
fueling.
•Automotive fuels can be harmful
or fatal if swallowed. If fuel is swallowed, call a physician immediately,
even if no symptoms are immediately apparent. The toxic effects of
fuel may not be visible for hours.
•Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind
can lead to eye and respiratory tract irritation. In severe cases,
excessive or prolonged breathing of fuel vapor can cause serious
illness and permanent injury.
•Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes,
remove contact lenses (if worn), flush with water for 15 minutes and
seek medical attention. Failure to seek proper medical attention could
lead to permanent injury.
•Fuels can also be harmful if absorbed through the skin. If fuel is
splashed on the skin and/or clothing, promptly remove contaminated
clothing and wash skin thoroughly with soap and water. Repeated or
prolonged skin contact with fuel liquid or vapor causes skin irritation.
If you must replace the fuel filler cap, replace it with a genuine
Ford or Motorcraft part. The customer warranty may be void for
any damage to the fuel tank or fuel system if a genuine Ford or
Motorcraft fuel filler cap is not used.
WARNING:If you do not use the proper fuel filler cap,
excessive pressure or vacuum in the fuel tank may damage the
fuel system or cause the fuel cap to disengage in a collision, which may
result in possible personal injury.
Choosing the right fuel
Use only Ultra Low Sulfur (15 ppm Sulfur Maximum) number 1-D
or 2-D diesel fuel in your diesel engine. The engine and exhaust
system were designed to only use this fuel. Look for the
ULTRA-LOW SULFUR HIGHWAY DIESEL FUEL (15 ppm Sulfur
Maximum) label on fuel pumps when purchasing your fuel.
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Maintenance and Specifications
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•The engine may run rough and produce white smoke while air is in
the fuel system. This is normal and should stop after a short period of
time.
FUEL CONSUMPTION IMPROVEMENT MEASURES
There are two important factors you can control to improve fuel
economy: the mechanical condition of your vehicle and how you drive it.
A properly maintained vehicle will deliver better performance than a
neglected vehicle. Always follow your maintenance schedule to keep your
vehicle in top operating condition.
Also, your driving habits have a significant influence on use of fuel. By
following these suggestions, you can stretch your fuel use:
•Avoid changes in speed as much as possible.
•Anticipate changing traffic conditions. Sudden stops and fast
acceleration waste fuel.
•Avoid extensive idling.
•Do not drive with your foot resting on the brake pedal.
Essentials of good fuel economy
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,000 miles
(1,600 km) of driving (engine break-in period). You will get a more
accurate measurement after 2,000–3,000 miles (3,000–5,000 km).
The advertised fuel capacity of the fuel tank(s) on your vehicle is equal
to the rated refill capacity of the fuel tank(s) as listed inFuel tanksin
this chapter. The advertised capacity is the amount of the Indicated
Capacity and the Empty Reserve combined. Indicated Capacity is the
difference in the amount of fuel in a full tank and a tank when the fuel
gauge indicates empty. Empty Reserve is the small amount of usable fuel
remaining in the fuel tank after the fuel gauge indicates empty.
The amount of Empty Reserve varies and should not be relied
upon to increase driving range. When refueling your vehicle after
the fuel gauge indicates empty, you might not be able to refuel
the full amount of the advertised capacity of the fuel tank due to
the empty reserve still present in the tank.
2009 F-650/750(f67)
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USA(fus)
Maintenance and Specifications
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Under-inflation is the primary cause of premature tire concerns including
sudden loss of air. In addition, low inflation causes an increase in rolling
resistance. This results in reduced fuel mileage, a loss in tread mileage,
and uneven wear due to increased tread movement. To determine proper
inflation refer to the tire manufacturer load/inflation guide which can be
found on the tire manufacturer website or at your local truck tire dealer.
Inspection
Check condition of tires for abnormal wear patterns, and proper inflation
pressures. Cut or broken tire casing must be repaired or replaced.
Tires should be inspected for the following conditions. If any are present,
the tire should be removed and repaired, retreaded or scrapped as the
condition indicates.
•Any blister, bump or raised portion anywhere on the surface of the
tire tread or sidewall (other than a bump made by a repair). These
indicate the start of internal separation.
•Any cut that reaches to the belt or ply cords, or any cut that is large
enough to grow in size and depth.
•Any nail or puncturing object.
•If any stone or object is held by a tread groove and is starting to drill
into the tread base, remove the object.
Proper tire inflation, toe-in adjustment, loads, and road speeds are
important factors governing tire mileage, steering ease and
maneuverability.
Loads
WARNING:Loading tires beyond their rated capacity decreases
tire life requiring more frequent replacement of tires.
Overloading creates an unsafe condition that may result in sudden air
loss from a tire failure resulting in an accident that could cause
property damage, personal injury or death.
Note:Your GAW/GVW rating is correct at the time of your vehicle
production, and reflects the exact rating of the tires specified. When
replacing tires be sure that the replacement tire load rating (listed in
pounds and kilograms on the tire sidewall) is the same or higher than
the tire that is removed. Failure to do so will adversely affect maximum
load carrying capacity. Tires with the same size specification do not
always have the same load specification.
2009 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
216

Maintenance Operation Frequency - Observation
Check the engine performance
and the engine governorExcessive engine noise.
Inspect the fan, the fan shroud,
and the fan clutchEngine overheats, fan runs at high
speed constantly, excessive fan noise,
or fan wobble due to worn bearings.
Check for operation of ABS
warning lampAt each engine start up.
Inspect the entire exhaust
system (including inlet pipe,
muffler, outlet pipe and all
exhaust clamps and fasteners)
for holes, leakage, breakage,
looseness and corrosive
damageExcessive noise or the smell of fumes
is experienced.
Inspect the engine air
induction system (including the
air ducts and the air filter) for
loose fitting, damaged or
missing componentsExcessive noise emanates from the
engine compartment.
Inspect the tires and check the
air pressure
(3)Poor steering, wandering or excessive
tire wear.
Balance the wheels and the
tiresVibration or abnormal tire wear
indicates imbalance.
Check the front end alignment
(3)Poor steering, wandering or excessive
tire wear.
Check the transmission and
engine mountings
(2)Hard shifting or excessive vibration.
Check and adjust transmission
controls
(2)High effort to shift or noisy
transmission.
Check fuel pump pressure Insufficient full-throttle power or
backfiring.
Clean radiator cap seal. Clean
and inspect the cap surface on
the radiatorWhen the cap does not hold pressure.
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Supplement
USA(fus)
Scheduled Maintenance Guide
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temperature gauge ...................28
Cruise control
(see Speed control) ....................59
Customer Assistance ........143, 161
Ford accessories for your
vehicle .....................................169
Getting assistance outside the
U.S. and Canada .............161, 163
Getting roadside assistance ...143
Getting the service you
need .........................................161
Ordering additional owner’s
literature .................................164
D
Daytime running lamps
(see Lamps) ................................49
Defrost ...................................46–47
windshield ...........................46–47
with heating and air
conditioning system .................47
with standard heating
system .......................................46
Diesel Particulate Filter
(DPF) ........................................192
Doors
lubricant specifications ..........220
Driving under special
conditions
through water ...........................97
E
Emergencies, roadside
jump-starting ..........................153
Emission control system ..196, 239
catalytic converter ..................177
Engine
cleaning ...................................167coolant .....................................184
idle shutdown ...........................97
lubrication specifications .......220
Engine fan .................................185
Engine oil ..................................182
oil pressure gauge ....................28
refill capacities ........................234
specifications ..........................220
Event data recording ....................6
F
Fan, Engine Cooling .................185
Flashers, hazard ........................144
Fuel ............................................186
calculating fuel economy .......190
capacity ...................................235
choosing the right fuel ...........187
filling your vehicle with fuel ..186
filter, specifications ................186
gauge .........................................28
improving fuel economy ........190
running out of fuel ...........95, 189
safety information relating to
automotive fuels .....................186
Fuses ..................................144, 153
G
Gas mileage
(see Fuel economy) .................190
Gauges .........................................28
battery voltage gauge ...............28
engine coolant temperature
gauge .........................................28
engine oil pressure gauge ........28
fuel gauge ..................................28
odometer ...................................28
speedometer .............................28
tachometer ................................28
trip odometer ............................28
2009 F-650/750(f67)
Supplement
USA(fus)
Index
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