service FORD F650 2011 12.G Owner's Manual

Cam brakes - automatic slack adjusters
Standard air brakes (cam) are
equipped with automatic brake
adjusters. Automatic adjustment
occurs during brake applications.
Inspect brakes for proper
adjustment at the intervals listed in
theScheduled Maintenance Guide
chapter.
WARNING:Do not
manually adjust the
automatic slack adjusters to
correct excessive push rod stroke
as it may result in reduced brake
effectiveness and a vehicle crash.
Excessive push rod stroke
indicates that a problem exists
with the automatic adjuster, with
the installation of the adjuster, or
with foundation brake components
that manual adjustment will not
remedy. Seek service from a
qualified facility for excessive
push rod stroke.
Emergency air brake
All vehicles are equipped with a dual brake system. In the unlikely event
of a failure of one system, the second system will function for emergency
stopping. These systems are all controlled by the brake pedal in the
same manner as for normal stops.
WARNING:Do not continue to operate the vehicle with a
failure of one of the brake systems. Take the vehicle to your
dealer for service immediately.
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Air brake reservoir draining
WARNING:Failure to drain air brake reservoirs can result in a
reduction or loss of braking ability due to fluid accumulation in
the reservoir and/or possible freeze-up during cold weather.
Drain all the air brake reservoirs
daily, completely to 0 psi/kPa, by
opening the draincock at the ends
of the tanks (where accessible.
Pull-chains are used when the
drains are undercab or otherwise
inaccessible). Close draincock after
complete draining. Air tanks
equipped with automatic moisture
ejector valves may also be drained
manually as required to maintain a
dry air system. Contact your dealer if you are unsure of the air reservoir
locations or the draining procedure.
Parking brake
WARNING:Do not use the gearshift selector in place of the
parking brake; unexpected and possible sudden vehicle
movement may occur if these precautions are not taken. Always set
the parking brake fully AND make sure the gearshift selector is in R
(Reverse) for vehicles equipped with manual transmission, N (Neutral)
for vehicles with automatic transmission (except Allison 2200
transmission) or P (Park) (Allison 2200 transmission).
If the service brakes should fail to operate while the vehicle is in motion,
you can make an emergency stop with the parking brake. Since the
parking brake only applies stopping power to the rear wheels, the
vehicle’s stopping distance will greatly increase and the handling of the
vehicle will be adversely affected. Repairs should be made immediately
to an inoperative air brake system circuit.
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Parking brake control (knob)
Pull the yellow parking brake knob
out to apply the parking brake. Push
the knob in to release the parking
brake.
WARNING:This control is
used for parking only. Do
not leave the vehicle unattended
after setting the parking brake
without placing the transmission
in R (Reverse) for manual
transmission, N (Neutral) for
automatic transmission (except
Allison 2200 transmission) or P
(Park) (Allison 2200
transmission). Use of wheel
chocks is also recommended in
hilly or off-road usage.
The parking BRAKE warning light in
the instrument cluster illuminates
and remains illuminated (when the
ignition is turned to the on position)
until the parking brake is released.
Releasing spring brake with air pressure
The air system in all vehicles with spring-actuated rear wheel parking
brakes is equipped with a tank valve located on the supply or service air
tank for connection to an outside air supply. The valve permits the
system to be recharged with air from an outside source, releasing the
spring-actuated parking brakes. The vehicle may then be towed in an
emergency.
An outside air source can be used only if the protected system is in
operating condition. If air pressure cannot be restored in the protected
air system, the spring-actuated brakes must be released manually.
P
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4. Turn the release stud one-quarter
turn to engage the stud tangs with
the slot in the pressure plate. Keep
the stud engaged and install the nut
on the release stud.
5. Tighten the nut until the spring is
fully caged and the brakes are
released. Do not loosen or remove
the release stud and nut unless the brake chamber is completely
assembled and is securely clamped.
6. When the air pressure is restored, unscrew and remove the release
stud and install in the carrying pocket. Install the access plug.
EXHAUST BRAKE (IF EQUIPPED)
Note:The exhaust brake is
intended to help control vehicle
speed; it is not a vehicle stopping
device.
An exhaust brake is an optional
auxiliary braking system that assists,
but does not replace, the primary
service brake system. An on-off
switch on the instrument panel, in
combination with the accelerator
and clutch pedal switches, allows the operator to make maximum use of
the exhaust brake in the following conditions:
•off-highway driving
•mountain driving
•heavy traffic
•high speed highway driving
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Operation
Push the rocker switch up to turn
the exhaust brake on. Push the
switch down to turn the brake off.
Starting engine
Before starting the engine, make sure that the exhaust brake switch is in
the OFF position. Do not turn the exhaust brake on until the engine has
reached normal operating temperatures.
Driving downhill
While approaching a steep grade, make sure that the exhaust brake
switch is in the on position. The exhaust brake actuates as soon as you
remove your foot from the accelerator pedal. While going down the
grade, use a low enough gear to descend safely with a minimum
application of the service brakes. As a general guideline, use the same
gear as you would to ascend the hill.
Before descending a hill or steep grade always select the proper gear. If
the transmission is taken out of gear while descending it is possible that
you will not be able to select another gear because of maximum RPM
being governed.
Note:Maximum exhaust brake performance is related to the type of
transmission your vehicle is equipped with.
Note:Manual transmissions should be downshifted to the lowest gear
possible, without exceeding the maximum RPM limit of the engine. This
will maximize the exhaust brake’s retarding effect.
Note:Exhaust brakes will operate effectively with automatic
transmission, but performance will vary with engine speed and the gear
selected by the transmission.
Make sure the engine speed does not exceed the maximum allowable
engine RPM. Exceeding the maximum allowable engine RPM will result
in damage to the engine. Apply the service brakes to reduce the engine
RPM or make a slower descent by using a lower gear.
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Note:Engine speed has a major influence of retarding performance.
When engine speed is maintained at the maximum allowable level, the
exhaust brake will operate at peak performance.
WARNING:The exhaust brake is not recommended for use on
slippery or low traction road surfaces. Under these conditions a
loss of vehicle control could occur.
Exhaust brake operating characteristics
When you remove your feet from both the accelerator and clutch pedals
and the exhaust brake switch is in the on position, the exhaust brake is
activated. The following conditions should exist if the brake is operating
properly:
•A slight change in the sound of the engine when the exhaust brake is
activated.
•Engine temperature remains in the normal operating range.
•Road speed usually decreases when the exhaust brake is applied
during a descent, except when the vehicle is carrying a heavy load or
the grade is extremely steep. In these instances, you may need to
apply the service brakes occasionally.
•During a descent, the tachometer usually shows a drop in RPM
depending on the grade and the vehicle load.
•Do not expect a retarding effect similar to sudden hard application of
the service brakes. The exhaust brake retards the vehicle with a
smooth braking effect.
•Depending on the grade and vehicle load, you may or may not feel the
retarding force acting against your body when the brake is applied.
The brake’s retarding force is actually preventing the vehicle from
going much faster.
•Engine speed has a major effect on retarding performance, with higher
engine speeds permitting greater retarding ability.
•Engine brake performance is closely related to the type of
transmission your vehicle is equipped with. Downshifting the manual
transmission to the lowest gear possible, without exceeding the
maximum engine RPM limit, will maximize retarding performance.
Exhaust brakes will operate effectively with automatic transmissions,
but performance will vary with engine speed and the gear selected by
the transmission.
Make sure the exhaust brake is turned off before shutting off the engine.
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Note:Installing an exhaust or auxiliary brake does not necessarily
protect the engine from exceeding maximum governed speed. The
primary brakes should be used to make sure the engine never exceeds
maximum governed speed under any conditions.
TRAILER BRAKE HAND CONTROL (IF EQUIPPED)
The hand control, located on the
right-hand side of the instrument
panel, is used to apply the trailer
service brakes which are
independent of the truck or tractor
service brakes.
WARNING:The hand
control should never be
used to apply the brakes when the
tractor and trailer are parked
unattended. Air may leak from the
system and the vehicle could
possibly move, resulting in
possible property damage,
personal injury or death.
The hand control operates a valve that provides gradual control of air
pressure applied; when the valve is only partially applied, the trailer
brakes can be overridden by pressing fully on the brake pedal.
To apply the trailer brakes using the hand control, move the lever
downward. The further the lever is pushed downward, the greater the air
pressure is applied to the brakes. The lever will remain in place until
manually moved.
To release the trailer brakes, move the lever upward completely.
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ANTI-LOCK BRAKE SYSTEM (ABS)
A noise from the hydraulic pump motor and pulsation in the pedal may
be observed during ABS braking events. Pedal pulsation coupled with
noise while braking under panic conditions or on loose gravel, bumps,
wet or snowy roads is normal and indicates proper functioning of the
vehicle’s ABS. If the vehicle has continuous vibration or shudder in the
steering wheel while braking, the vehicle should be inspected by a
qualified service technician.
The ABS operates by detecting the
onset of wheel lockup during brake
applications and compensating for
this tendency. The wheels are
prevented from locking even when
the brakes are firmly applied. The
accompanying illustration depicts
the advantage of an ABS-equipped
vehicle (on bottom) to a non-ABS
equipped vehicle (on top) during hard braking with loss of front braking
traction.
ABS warning light
The
ABSwarning light in the instrument cluster momentarily illuminates
when the ignition is turned on and the engine is off. If the light does not
illuminate momentarily at start up, remains on after the vehicle reaches
5–10 mph (8–16 km/h), or continues to flash, the ABS needs to be
serviced.
With the ABS light on, the anti-lock brake system is disabled and normal
braking is still effective unless the brake warning light also remains
illuminated. (If your parking brake warning light illuminates, have your
vehicle serviced immediately.)
Using ABS
•In an emergency or when maximum efficiency from the ABS is
required, apply continuous full force on the brake. The ABS will be
activated immediately, thus allowing you to retain full steering control
of your vehicle and, providing there is sufficient space, will enable you
to avoid obstacles and bring the vehicle to a controlled stop.
•The ABS does not decrease the time necessary to apply the brakes or
always reduce stopping distance. Always leave enough room between
your vehicle and the vehicle in front of you to stop.
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•We recommend that you familiarize yourself with this braking
technique. However, avoid taking any unnecessary risks.
TRACTION CONTROL (IF EQUIPPED)
Your vehicle may be equipped with a traction control system. This
system helps you maintain the stability and steerability of your vehicle,
especially on slippery road surfaces such as snow- or ice-covered roads
and gravel roads, by reducing engine power and/or selectively applying
the rear brakes. The system will allow your vehicle to make better use of
available traction in these conditions.
Note:The traction control system will not apply the brakes when the
vehicle speed is above 25 mph (40 km/h).
During traction control operation,
the traction control light in the
instrument cluster will flash rapidly
and the engine will not “rev-up”
when you press further on the
accelerator. This is normal system
behavior and should be no reason
for concern. If the traction control
light does not flash during a traction control event or stays illuminated,
the system is not functioning properly, take your vehicle to your dealer
for service.
When the traction control switch,
located on the instrument panel, is
activated standard traction control
will change to Off Road or
Mud/Snow traction mode, the
traction control light will be
illuminated and flash slowly. If a
traction event occurs, in either
mode the traction control light will
flash rapidly. The standard traction
control can be selected by pressing
the traction control switch again or will be automatically selected at next
ignition cycle.
If you should become stuck in snow or ice or on a very slippery road
surface, try switching to the Off Road or Mud/Snow traction control
mode. This may allow excess wheel spin to “dig” the vehicle out and
enable a successful “rocking” maneuver.
MUD/SNOW
TRACTION
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WARNING:Do not connect a trailer’s hydraulic brake system
directly to your vehicle’s brake system. Your vehicle may not
have enough braking power and your chances of having a collision
greatly increase.
Trailer lamps
Trailer lamps are required on most towed vehicles. Your vehicle may be
equipped with one of two possible trailer wiring designs. Make sure all
running lights, brake lights, turn signals and hazard lights are working.
See your dealer or trailer rental agency for proper instructions and
equipment for hooking up trailer lamps.
Driving while you tow
When towing a trailer:
•Do not drive faster than 70 mph (113 km/h) during the first 500 miles
(800 km) of trailer towing and don’t make full-throttle starts.
•Turn off the speed control. The speed control may shut off
automatically when you are towing on long, steep grades.
•Use a lower gear to eliminate excessive shifting and assist in
transmission cooling.
•Allow more distance for stopping with a trailer attached; anticipate
stops and brake gradually.
Servicing after towing
If you tow a trailer for long distances, your vehicle will require more
frequent service intervals. Refer to theScheduled Maintenance Guide
chapter for more information.
Trailer towing tips
•Practice turning, stopping and backing up before starting on a trip to
get the feel of the vehicle trailer combination. When turning, make
wider turns so the trailer wheels will clear curbs and other obstacles.
•Allow more distance for stopping with a trailer attached.
•If you are driving down a long or steep hill, shift to a lower gear. Do
not apply the brakes continuously, as they may overheat and become
less effective.
•The trailer tongue weight should be 10–15% of the loaded trailer
weight.
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