brakes FORD F650 2012 12.G Owner's Manual

Normal driving position
With both knobs pushed in, air is then supplied to both trailer and
tractor spring brakes and all brakes are released.
System park
With both knobs pushed in (normal driving position), the parking brakes
for both the tractor and trailer can be applied by pulling the parking
brake knob (2) out, exhausting air from the tractor spring brakes,
simultaneously causing the trailer air supply valve to pop out, applying
the trailer brakes.
12
12
12
12
Driving
125
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

Trailer charge
If both knobs are out, and you want to recharge the trailer while leaving
the tractor spring brakes applied, the trailer air supply (1) can be
pushed in to recharge the trailer air supply line. This mode may also be
used to park a combination vehicle with tractor spring brakes.
Automatic application
If both knobs are pushed in and the brake system air pressure is reduced
to approximately 35 psi (249 kPa), the trailer air supply (1) knob
automatically pops out applying the emergency or parking brakes on the
trailer. If the trailer air supply (1) knob is manually held in and the air
pressure is reduced to approximately 30 psi (207 kPa), a tripper piston
within the valve moves, exhausting the trailer air supply, applying the
trailer brakes. Further reduction of air pressure, while holding the trailer
air supply knob in, causes the parking brake knob to pop out at 25 psi
(172 kPa).
12 12
12
Driving
126
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

Actuation of trailer park (emergency) or tractor bobtail position
To actuate the trailer brakes only, pull out the trailer air supply knob (1).
The trailer brakes are now applied whether emergency or spring brakes
are used on the trailer.
This mode is also used when the tractor or truck with trailer is used
during bobtail operation.
ANTI-LOCK BRAKE SYSTEM (ABS)
Your vehicle is equipped with an anti-lock braking system (ABS). This
system helps you maintain steering control during emergency stops by
keeping the brakes from locking. Noise from the ABS pump motor and
brake pedal pulsation may be observed during ABS braking; any
pulsation or mechanical noise you may feel or hear is normal.
When hard braking is required, apply continuous force on the brake
pedal. Do not pump the brake pedal since this reduces the effectiveness
of the ABS and increases your vehicle’s stopping distance. The ABS
activates immediately, allowing you to retain steering control during hard
braking and on slippery surfaces. However, the ABS does not decrease
stopping distance.
ABS warning light
The
light in the instrument cluster momentarily illuminates when the
ignition is turned on. If the light does not illuminate during start up,
remains on after the vehicle reaches 5–10 mph (8–16 km/h), or flashes,
the ABS may be disabled and may need to be serviced.
Even when the ABS is disabled, normal braking is still effective. If
the
light illuminates with the parking brake released, have your
brake system serviced immediately.
1
2
Driving
127
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

TRACTION CONTROL (IF EQUIPPED)
Your vehicle may be equipped with a traction control system which helps
you maintain stability and steerability, especially on slippery road
surfaces such as snow- or ice-covered roads and gravel roads, by
reducing engine power and/or selectively applying the rear brakes.
Note:The traction control system does not apply the brakes when
vehicle speed is above 25 mph (40 km/h).
When the traction control switch is
pressed, standard traction control
changes to Off Road or Mud/Snow
traction mode and the traction
control light illuminates and flashes
slowly. If a traction event occurs, in
either mode, the light flashes
rapidly. The standard traction
control can be selected by pressing
the traction control switch again or
is automatically selected at next
ignition cycle.
During traction control operation,
the traction control light flashes
rapidly and the engine does not
“rev-up” when you press further on
the accelerator; this is normal
system behavior and should be no
reason for concern. If the traction
control light does not flash during a
traction control event or stays illuminated, the system is not functioning
properly, take your vehicle to your dealer for service.
If you should become stuck in snow or ice or on a very slippery road
surface, try switching to the Off Road or Mud/Snow mode. This may
allow excess wheel spin to “dig” the vehicle out and enable a successful
“rocking” maneuver.
WARNING:Aggressive driving in any road conditions can cause
you to lose control of your vehicle increasing the risk of severe
personal injury or property damage. The occurrence of a traction
control event is an indication that at least some of the tires have
exceeded their ability to grip the road; this may lead to an increased
risk of loss of vehicle control, vehicle rollover, personal injury and
death. If you experience a severe road event, SLOW DOWN.
MUD/SNOW
TRACTION
Driving
128
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

Tractor-trailer connections
WARNING:To reduce the risk of personal injury, use extreme
caution when making brake and light connections. Inclement
weather and accumulated road contamination deposits on handhold
and stepping surfaces require extra care to avoid slip and falls. Provide
adequate lighting of working areas.
WARNING:Do not climb on the back of the tractor unless it
has been provided with a deck plate and handholds. Use a
three-point stance when climbing up and down from a deck plate. Do
not jump from the vehicle. Whenever possible, make all connections
while standing on the ground.
Connecting and disconnecting a trailer with air suspension and air
suspension dump switch (if equipped)
When connecting to a trailer:
•Press the lower portion of the dump switch to exhaust air from the air
suspension system.
•After making the connection to the trailer, press the upper portion of
the dump switch, then raise the landing gear.
When disconnecting the trailer:
•
Lower the landing gear, then press the lower portion of the dump switch.
•Disconnect the brake hoses, trailer-side and rear light connectors,
then pull the release lever on the fifth-wheel.
The upper portion of the dump switch must be pressed before operating
with a trailer or operating in the bobtail mode.
Suspension conversions
It is not recommended, or approved, that suspension conversions be
performed. However, it is understood that, on occasion, aftermarket add-on
suspensions are installed by others on the truck chassis which allow
operator control for weight transfer from other axles (i.e., air lift axles).
WARNING:When operating a loaded vehicle, the driver must
keep all adjustable axles on the ground at all times, supporting
their share of the vehicle’s load. Failure to do so can overload other
axles, tires, wheels, springs, steering components, brakes and frames,
resulting in early component failure, loss of vehicle control, possible
property damage and personal injury.
Driving
130
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

WARNING:When doing this procedure, you will be taking the
vehicle out of park which means the vehicle can roll freely. To
avoid unwanted vehicle movement, always fully set the parking brake
prior to doing this procedure. Use wheel chocks if appropriate.
WARNING:If the parking brake is fully released, but the brake
warning lamp remains illuminated, the brakes may not be
working properly. See your authorized dealer.
AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED)
Main transmission, auxiliary transmission, transfer case and power take-off
(PTO) control shift patterns can be found on a placard or decal on the
driver’s sun visor, on the instrument panel or on the shift control itself.
The main transmission control is used to select the various gear ratios or
speeds of the transmission. Selecting D (Direct Drive), does not change
the transmission gear ratio, but is used where the gear ratios in the main
transmission are adequate to handle the vehicle operation.
If the transmission fails to shift properly, check the inline 10A fuse
located in the battery cables above the battery.
WARNING:Hold the brake pedal down while you move the
gearshift lever between positions. If you don’t hold the brake
pedal down, your vehicle may move unexpectedly and cause property
damage, personal injury or death.
6–speed TorqShifttransmission
This vehicle is equipped with an adaptive transmission shift strategy.
Adaptive transmission shift strategy offers the optimal transmission
operation and shift quality. When the vehicle’s battery has been
disconnected for any type of service or repair, the transmission will need
to relearn the normal shift strategy parameters, much like having to reset
your radio stations when your vehicle battery has been disconnected.
The adaptive transmission shift strategy allows the transmission to
relearn these operating parameters. This learning process could take
PRND 4 2 1
Driving
132
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

Operating the Eaton FS–5406A, FS–5406N, FS–6406A and
FSO–6406A 6-speed transmissions
These transmissions are equipped
with six forward gears and one
reverse; all forward gears are
synchronized. The shift pattern is
embossed on the gear shift knob.
Do not shift the transmission into 1 (First) or R (Reverse) while the
vehicle is moving as this could damage the transmission.
Operating the Spicer ES56-7B and ES066-7B 7-speed transmissions
These transmissions are equipped
with seven forward gears and one
reverse; gears 2–7 are synchronized.
The shift pattern is embossed on
the gear shift knob.
Do not shift the transmission into 1 (First) or R (Reverse) while the
vehicle is moving as this could damage the transmission.
POWER TAKE-OFF (PTO) OPERATION (IF EQUIPPED)
Vehicles equipped with an Allison automatic transmission (except
Allison 3000 Series applications )
The PTO can be operated while the vehicle is standing or moving. To
engage the PTO, apply the brakes and shift to any gear other than N
(Neutral), then engage the PTO.
If engagement is prevented by the gear teeth not meshing properly,
release the brakes and allow the vehicle to creep slightly or shift the
selector to N (Neutral) and then back into gear. The PTO should never
be engaged by clashing the gear teeth as this may damage the PTO unit
and the transmission PTO drive gear teeth which could result in further
damage to the transmission and PTO.
R 1 3 5
4
6 2
2 4 6
3 5 71 R
Driving
140
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

REAR AXLE INFORMATION
Axle operating temperature normally don’t exceed 100°F (38°C). If the
operating temperature exceeds 230°F (110°C), the rate of axle
lubrication oxidation increases and shorten the life of the lubricant and
seals, requiring axle lubrication changes to become more frequent to
preserve the axle. Extreme Pressure (EP) lubricants should not be run
consistently above 230°F (110°C).
Gross axle weight
Your truck has gross axle weight, gross vehicle weight and gross
combination weight ratings. Do not exceed these ratings.
WARNING:Exceeding these ratings by overloading can cause
component failure resulting in property damage, personal injury
or death.
Rear axles with locking or limited-slip differentials (if equipped)
If your vehicle is equipped with a locking or limited-slip differential, note
the following:
•Power is transmitted to the opposite wheel should one of the wheels
begin to slip.
•Both wheels must be raised off the ground should it be necessary to
operate one wheel with the vehicle stationary.
WARNING:If both wheels are not raised off the ground, the
one wheel that is not raised may pull the vehicle off its support,
possibly resulting in personal injury
Driver-controlled differential lock
To prevent the vehicle from moving when servicing the wheels, tires or
brakes, turn the engine off and raise all drive wheels of the locker
differential axle. Axles equipped with NoSPIN Detroit Locker differentials
deliver power to both wheels even when only one wheel is on the
ground.
WARNING:Failure to raise all drive wheels with this type of
differential could cause the vehicle to move unexpectedly,
resulting in property damage, personal injury or death.
Driving
142
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

Care should be taken to avoid sudden accelerations when both drive
wheels are on a slippery surface.
WARNING:Sudden accelerations on slippery surfaces could
cause the wheels to spin, the vehicle to turn sideways on a
crowned road surface or in a turn, possibly resulting in loss of vehicle
control and personal injury.
Some drive axles have a driver-controlled differential lock. The
differential lock can lock or unlock the differential when the vehicle is
moving or stopped. When extra traction is required, the differential lock
provides full power to both axles.
When the differential is locked, the vehicle’s turning radius increases
(vehicle “under-steers”).
The differential can be locked or unlocked when the vehicle is moving at
a constant speed of under 25 mph (40 km/h) and while the wheels are
not slipping. The differential must not be locked when the vehicle is
traveling down steep grades and traction is minimal.
Note:Never use the differential lock at vehicle speeds above 25 mph
(40 km/h).
The differential lock and differential lock light automatically disengage at
speeds above 25 mph (40 km/h). The differential lock remains off until
either the vehicle is restarted or the differential lock switch is turned off
then back on.
Axle conversions
It is not recommended, or approved, for axle conversions to be
performed. However, it is understood that, on occasion, aftermarket
add-on axles are installed by others on the truck chassis which allow
operator control for weight transfer from other axles (i.e., air lift axles).
WARNING:When operating a loaded vehicle, the driver must
keep all adjustable axles on the ground at all times, supporting
their share of the vehicle’s load. Failure to do so can overload other
axles, tires, wheels, springs, steering components, brakes and frames,
resulting in early component failure, loss of vehicle control, possible
property damage and personal injury.
Driving
143
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

Unloaded or lightly loaded vehicles
The braking system has been designed to safely stop your vehicle when
fully loaded to its GVWR.
WARNING:When operating empty or lightly loaded, sudden or
hard braking may induce wheel lockup with loss of vehicle
control and the possibility of accident and serious injury, especially on
wet or slippery road surfaces.
TRAILER TOWING
Towing a trailer places an additional load on your vehicle’s engine,
transmission, axle, brakes, tires and suspension. Inspect these
components carefully prior to and after any towing operation.
Consult your local motor vehicle speed regulations for towing a trailer.
Your vehicle’s load capacity is designated by weight, not by volume, so you
cannot necessarily use all available space when loading a vehicle. 2nd unit
bodies are not included in maximum trailer weight ratings. The weight of the
additional “body” must be subtracted from the maximum trailer weight.
Note:Do not exceed the GVWR or the GAWR specified on the
certification label.
Note:Do not exceed the GCWR rating or transmission damage may occur.
WARNING:Towing trailers beyond the maximum recommended
gross trailer weight exceeds the limit of the vehicle and could
result in engine damage, transmission damage, structural damage, loss
of vehicle control, vehicle rollover and personal injury.
Model Maximum
GVWR - lb (kg)Maximum
GCWR
F-650 Pro-Loader (Kick-Up
Frame)20500–26000
(9299–11792)*
F-650 Pro-Loader (Straight
Frame)/F-650 Straight Frame20500–29000
(9299–13154)*
F-750 25999–37000
(11793–16783)*
* Specific GCWR and maximum trailer weight applicable to a given
F–650/750 model is dependent on many variables including
transmission capability. Check with your sales consultant for the exact
rating on your vehicle.
Driving
147
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)