service FORD F650 2012 12.G Owners Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2012, Model line: F650, Model: FORD F650 2012 12.GPages: 306, PDF Size: 1.74 MB
Page 5 of 306

Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste, cleaning and
lubrication materials are significant
steps toward this aim. Information in this respect is highlighted in this
guide with the tree symbol.
CALIFORNIA PROPOSITION 65 WARNING
WARNING:Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
PERCHLORATE MATERIAL
Certain components of this vehicle such as airbag modules, safety belt
pretensioners, and button cell batteries may contain Perchlorate Material
– Special handling may apply for service or vehicle end of life disposal.
See www.dtsc.ca.gov/hazardouswaste/perchlorate.
BREAKING-IN YOUR VEHICLE
Your vehicle does not need an extensive break-in. Try not to drive
continuously at the same speed for the first 1,000 miles (1,600 km) of
new vehicle operation. Vary your speed frequently in order to give the
moving parts a chance to break in.
SPECIAL NOTICES
New Vehicle Limited Warranty
For a detailed description of what is covered and what is not covered by
your vehicle’s New Vehicle Limited Warranty, refer to theWarranty
Guidethat is provided to you along with your Owner’s Guide.
Special instructions
For your added safety, your vehicle is fitted with sophisticated electronic
controls.
Introduction
5
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)
Page 6 of 306

DATA RECORDING
Service Data Recording
Service data recorders in your vehicle are capable of collecting and
storing diagnostic information about your vehicle. This potentially
includes information about the performance or status of various systems
and modules in the vehicle, such as engine, throttle, steering or brake
systems. In order to properly diagnose and service your vehicle, Ford
Motor Company, Ford of Canada, and service and repair facilities may
access or share among them vehicle diagnostic information received
through a direct connection to your vehicle when diagnosing or servicing
your vehicle. For U.S. only (if equipped), if you choose to use the SYNC
Vehicle Health Report, you consent that certain diagnostic information
may also be accessed electronically by Ford Motor Company and Ford
authorized service facilities, and that the diagnostic information may be
used for any purpose. See yourSYNCsupplement for more information.
CELL PHONE USE
The use of mobile communications equipment has become increasingly
important in the conduct of business and personal affairs. However,
drivers must not compromise their own or others’ safety when using
such equipment. Mobile communications can enhance personal safety
and security when appropriately used, particularly in emergency
situations. Safety must be paramount when using mobile communications
equipment to avoid negating these benefits.
Mobile communication equipment includes, but is not limited to, cellular
phones, pagers, portable email devices, text messaging devices and
portable two-way radios.
WARNING:Driving while distracted can result in loss of vehicle
control, accident and injury. Ford strongly recommends that you
use extreme caution when using any device or feature that may take
your focus off the road. Your primary responsibility is the safe
operation of your vehicle.
We recommend against the use of any handheld device while driving
and that you comply with all applicable laws.
Introduction
6
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)
Page 9 of 306

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Service Engine SoonEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
Introduction
9
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)
Page 15 of 306

Front brakes
HosesInspect for cracked, worn or frayed hoses; verify
all couplings are secured.
ChambersVerify brake chambers are not cracked or dented
and that they are securely mounted.
Slack adjustersInspect for broken, loose or missing parts. The
angle between the push rod and adjuster arm
should be approximately 90° when the brakes
are applied. When pulled by hand, the push rod
should not move more than approximately 1 inch
(2.5 cm).
DrumsVerify there are no cracks, dents or holes and no
loose or missing bolts and that brake linings are
not worn, dangerously thin or contaminated by
lubricant.
Front wheels
RimsInspect for damaged or bent rims; they should
not have welding repairs and no rust trails that
indicate it is loose on the wheel.
Lug nutsVerify all lug nuts are present and not loose (look
for rust trails around the lug nuts); there should
be no cracks radiating from the lug bolt holes or
distortion of the bolt holes.
Hub oil sealsInspect wheel hub oil seal for leaks and, if sight
glass if present, verify the oil level is adequate.
Oil-lubricated
front wheel
bearingsInspect for proper lubrication level if the hubcap
has a transparent window. If the hubcap does not
have a transparent window, remove the rubber
fill-plug and inspect for proper level.
WARNING:If a wheel must be changed, obtain expert tire
service help. Mounting and un-mounting of tires should only be
performed by a qualified technician using necessary safety procedures
and equipment, otherwise the result could be property damage,
personal injury or death.
Vehicle Inspection Guide
15
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)
Page 21 of 306

when you start your vehicle to make sure the bulb works. If any light
remains on after starting the vehicle, refer to the respective system
warning light for additional information.
Note:Some warning lights are
reconfigurable telltale (RTT)
indicator lights and illuminate in the
message center. These lights
function the same as the other
warning lights.
Anti-lock brake system:If the
ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
serviced immediately by your
authorized dealer. Normal braking is still functional unless the brake
warning light is also illuminated.
Brake system warning light:To
confirm the brake system warning
light is functional, it momentarily
illuminates when the ignition is
turned to the on position when the
engine is not running, or in a
position between on and start, or by
applying the parking brake when the
ignition is turned to the on position.
If the brake system warning light does not illuminate at this time, seek
service immediately from your authorized dealer. Illumination after
releasing the parking brake indicates low brake fluid level and the brake
system should be inspected immediately by your authorized dealer.
WARNING:Driving a vehicle with the brake system warning
light on is dangerous. A significant decrease in braking
performance may occur. It takes you longer to stop the vehicle. Have
the vehicle checked by your authorized dealer. Driving extended
distances with the parking brake engaged can cause brake failure and
the risk of personal injury.
ABS
Instrument Cluster
21
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)
Page 22 of 306

Charging system:Illuminates when
the battery is not charging properly.
If it stays on while the engine is
running, there may be a malfunction
with the charging system or a related component. Contact your
authorized dealer as soon as possible.
Check fuel cap (gasoline engine
only):Illuminates when the fuel cap
may not be properly installed.
Continued driving with this light on
may cause the service engine soon
warning indicator to illuminate.
Check suspension (if equipped):
Illuminates when the air suspension
dump switch has been activated.
Check trans (Allison automatic
transmission only):Illuminates
while driving if a problem has been
detected and shifting may be
restricted. Depending upon the
severity of the problem, the
read-out digit on the shifter display
may be blank.
On MD 3000 series transmissions,operation may continue in order to
reach service assistance. The ECU may not respond to shift selector
requests, since operating limitations are being placed on the
transmission, i.e. upshifts and downshifts may be restricted. Direction
changes do not occur.
Refer to your transmission operator’s manual for more information.
Diesel exhaust fluid (diesel
engine only):Illuminates when the
diesel exhaust fluid level falls below
0.5 gallon (1.9L) in the 5 gallon
(19.0L) tank or 1 gallon (3.8L) in
the 9 gallon (34.0L) tank. Refill the
tank or, at a minimum, add at least
1 gallon (3.8L) to the 5 gallon
(19.0L) tank or 2 gallons (7.6L) to the 9 gallon (34.0L) tank.
Instrument Cluster
22
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)
Page 23 of 306

Diesel particulate filter (diesel
engine only):Illuminates when the
soot level in the DPF has reached a
point where it requires operator
assistance. Refer toDiesel
particulate filterin the
Maintenance and Specifications
chapter and your engine operator’s
manual, for more details.
Do not shift (Allison automatic
transmission only):Illuminates
while driving if a problem has been
detected and shifting may be
restricted. Depending upon the
severity of the problem, the
read-out digit on the shifter display
may be blank. Operation may
continue in order to reach service assistance. The ECU may not respond
to shift selector requests, since operating limitations are being placed on
the transmission, i.e. upshifts and downshifts may be restricted.
Direction changes do not occur.
Refer to your transmission operator’s manual for more information.
Electronic locking differential
(if equipped):Displays when using
the electronic locking differential.
Engine oil pressure (gasoline
engine only):Illuminates when
engine oil pressure is low.
High beams:Illuminates when the
high-beam headlamps are turned on.
Instrument Cluster
23
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)
Page 24 of 306

Low fuel (RTT) (gasoline engine
only):Illuminates when the fuel
level in the fuel tank is at, or near,
empty.
Parking brake warning:
Momentarily illuminates when the
ignition is turned to the on position
and the engine is off. Also
illuminates when the parking brake
is engaged. If the parking brake
warning lamp does not illuminate at
these times, seek service
immediately.
Vehicles equipped with the Power Park Parking Brake option:If
after setting the parking brake on your vehicle the park brake warning
lamp begins to blink, this may indicate a failure in the parking brake
system. Seek service from your dealer immediately.
Powertrain malfunction/Reduced
power/Electronic throttle
control (RTT) (gasoline engine
only):Illuminates when the engine
has defaulted to a “limp-home” operation or when a transmission
problem has been detected and shifting may be restricted. If the light
remains on, have the system serviced immediately by your authorized
dealer.
Safety belt:Illuminates to remind
you to fasten your safety belt. A
Belt-Minderchime also sounds to
remind you to fasten your safety
belt. Refer to theSeating and
Safety Restraintschapter to activate/deactivate the Belt-Minderchime
feature.
P
Instrument Cluster
24
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)
Page 25 of 306

Service engine soon:Illuminates
when the ignition is first turned to
the on position to check the bulb
and to indicate whether the vehicle
is ready for Inspection/Maintenance
(I/M) testing.
Solid illumination after the engine is
started indicates the on-board
diagnostics system (OBD-II) has detected a malfunction.
WARNING:Under engine misfire conditions, excessive exhaust
temperatures could damage the catalytic converter, the fuel
system, interior floor coverings or other vehicle components, possibly
causing a fire.
Speed control (if equipped):
Illuminates when the speed control
system is engaged. Turns off when
the speed control system is
disengaged.
Stop engine (diesel engine only):
This red lamp illuminates when the
engine needs to be stopped (as soon
as it can be safely done). If the lamp
begins flashing, automatic engine shutdown may take place in as little as
20 seconds.
WARNING:In the event of engine shutdown, make sure the
vehicle is safely off the road and the problem is remedied prior
to returning to the road. Failure to remove the vehicle from the road
could result in an accident, causing serious injury or death.
If the engine shuts down, it can be restarted and operated for
30 seconds at a time or until the problem is corrected. For more
information, refer toEngine automatic shutdown warning light or
chimein theDrivingchapter of this owner guide and/or your engine
operator’s manual.
Refer to your engine operator’s manual for specific information regarding
this feature. Drivers of electronically-controlled engines should know the
extent of warning engine shutdown system before operating the vehicle.
Instrument Cluster
25
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)
Page 26 of 306

Traction control (if equipped)
(diesel engine only):Illuminates
and flashes slowly if the Off Road or
Mud/Snow mode is selected.
Illuminates and flashes rapidly
during a traction control event.
Traction control (if equipped)
(gasoline engine only):
Illuminates when the traction
control is active. If the light remains
on, have the system serviced
immediately, refer to theDrivingchapter for more information.
Trailer anti-lock brake system
(ABS):Illuminates briefly when the
engine is powered-up and only when
a PLC trailer or a PLC diagnostic
tool is connected. If the light
remains on after the vehicle is
started, continues to flash or fails to
illuminate, have the system serviced
immediately.
Turn signal:Illuminates when the
left or right turn signal or the
hazard lights are turned on. If the
indicators stay on or flash faster, check for a burned out bulb.
Wait to start (diesel engine
only):Illuminates when the air
intake heater is in operation and
special starting procedures are
required. Refer toStartingin theDrivingchapter.
WARNING:If equipped with an air intake heater, DO NOT use
ether or any other starting fluids. The use of starting fluids
(ether) in an engine equipped with an air intake heater could result in
damage and/or personal injury.
Instrument Cluster
26
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)