check engine FORD F650 2013 12.G Owners Manual

Roadside Emergencies 184
Getting roadside assistance..............................184
Hazard flasher control..................................185
Jump-starting the vehicle...............................185
Customer Assistance 189
Getting assistance outside the U.S. and Canada...............191
Reporting safety defects (U.S. only).......................193
Reporting safety defects (Canada only).....................193
Fuses 194
Changing a fuse......................................194
Fuse specification chart................................195
Fuses and relays......................................203
Maintenance 204
General information...................................204
Opening and closing the hood............................215
Engine oil dipstick....................................217
Engine oil check......................................218
Engine coolant check..................................219
Automatic transmission fluid check........................223
Brake fluid check.....................................229
Power steering fluid check..............................231
Fuel filter...........................................232
Washer fluid check....................................232
Changing the vehicle battery.............................233
Checking the wiper blades..............................235
Changing the wiper blades..............................236
Air filter(s).........................................236
Adjusting the headlamps................................239
Changing a bulb......................................239
Bulb specification chart.................................241
4Table of Contents
2013 F-650/750(f67)
Owners Guide gf, 2nd Printing, March 2013
USA(fus)

SYMBOL GLOSSARY
WARNING:You risk death or serious injury to yourself and
others if you do not follow the instruction highlighted by the
warning symbol.
These are some of the symbols you may see on your vehicle.
Symbol Description Symbol Description Symbol Description
Safety alertSee Owner’s
ManualAnti-lock
braking
system
Avoid
smoking,
flames, or
sparksBatteryBattery acid
Brake fluid –
non
petroleum
baseBrake systemCabin air
filter
Check fuel
capChild Safety
Door Lock
and UnlockChild seat
lower anchor
Child seat
tether anchorCruise
controlDo not open
when hot
Engine air
filterEngine
coolantEngine
coolant
temperature
Engine oilExplosive gasFan warning
Fasten safety
beltFront airbagFront fog
lamps
8Introduction
2013 F-650/750(f67)
Owners Guide gf, 2nd Printing, March 2013
USA(fus)

Engine Compartment (with Engine Stopped)
Engine OilUse the dipstick to verify the oil level is in the
proper operating range. SeeEngine oil checkin
theMaintenancechapter.
Engine CoolantLook through the plastic reservoir or the clear
sight glass on the reservoir (depending upon
vehicle equipment) and verify the coolant level is
within the proper operating range.Do not
remove the pressure cap until the coolant
has cooled.SeeEngine coolant checkin the
Maintenancechapter.
Power Steering
FluidVerify that the fluid level is in the proper
operating range. SeePower steering fluid check
in theMaintenancechapter.
Brake FluidRemove the master cylinder caps and inspect the
fluid level. SeeBrake fluid checkin the
Maintenancechapter.
Clutch FluidRemove the cap and inspect the fluid level. See
Clutch fluid and linkagein theMaintenance
chapter.
Belts (Fan,
Alternator, Water
Pump and A/C
Compressor)Inspect for glazing, fraying or cracking. There
should be no more than 5-7 cracks per rib, per
inch (2.5 cm).
Fluid LeaksInspect for signs of fluid puddles or dripping fluid
on the ground under the engine, or the underside
of the engine.
HVAC Air InletInspect for debris that may have collected on the
HVAC air inlet grille or inside the exterior module
as this may reduce system performance.
Vehicle Inspection Guide15
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Owners Guide gf, 2nd Printing, March 2013
USA(fus)

Engine Starting (Parking Brake Applied)
VoltmeterCheck the gauge (diesel engine) or indicator light
(gasoline engine) to verify the alternator is
charging.
Steering Linkage
Free PlayInspect for excessive free play in the steering
linkages. The steering wheel should have less
than 2 in. (5 cm) of free play at its rim.
Full Power
Hydraulic Brake
InspectionPump the brake pedal several times with the
ignition in the off or run position. The
motor/pumps can be heard momentarily
replenishing the accumulators.
Parking BrakeVerify the parking brake holds the vehicle by
gently trying to pull forward with the parking
brake applied.
Vehicle Inspection Guide17
2013 F-650/750(f67)
Owners Guide gf, 2nd Printing, March 2013
USA(fus)

Engine Starting (Parking Brake Applied)
Air BrakesVerify operation using the following procedure.
Chock the wheels, if necessary. Push in the
parking brake and, on tractors, push in the
tractor parking brake knob:
1. Verify the air compressor or governor cut-out
pressure is approximately 120 psi (827 kPa).
2. Turn off the engine, then turn the key back to
the on position (without starting the engine).
3. Without the brake pedal applied, note the air
pressure drop for one minute. It should be less
than 2 psi (14 kPa) for single vehicles and 3 psi
(21 kPa) for combination vehicles.
4. Press and hold the brake pedal with 90 psi
(621 kPa) or more. Make sure there is no more
than a 3 psi (21 kPa) per minute leak for single
vehicles and a 4 psi (28 kPa) per minute leak for
combination vehicles.
5. Pump the brake pedal to deplete the system of
air pressure. The warning light and chime should
activate at 57 psi (393 kPa).
6. Pump the brake pedal and make sure the
parking brake and trailer parking brake knobs
pop out at 20 psi (138 kPa) or higher.
Automatic
Transmission
FluidVerify that the fluid level is in the proper
operating range. SeeTransmission fluid check
in theMaintenancechapter.
18Vehicle Inspection Guide
2013 F-650/750(f67)
Owners Guide gf, 2nd Printing, March 2013
USA(fus)

GAUGES - DIESEL ENGINE
Cluster shown in standard measure. Metric similar.
A. Engine oil pressure gauge
B. Engine coolant temperature gauge
C. Diesel exhaust fluid (DEF) gauge
D. Fuel gauge
E. Speedometer
F. Information display. See theInformation Displayschapter for more
information.
G. Tachometer
Engine Oil Pressure Gauge
Indicates engine oil pressure. The needle should stay in the normal
operating range. If the needle falls below the normal range, stop the
vehicle, turn off the engine and check the engine oil level. Add oil if
needed. If the oil level is correct, have your vehicle checked at your
authorized dealer.
A
GFE
BCD
64Instrument Cluster
2013 F-650/750(f67)
Owners Guide gf, 2nd Printing, March 2013
USA(fus)

GAUGES - GASOLINE ENGINE
Cluster shown in standard measure. Metric similar.
A. Engine oil pressure gauge
B. Engine coolant temperature gauge
C. Transmission fluid temperature gauge
D. Fuel gauge
E. Speedometer
F. Information display. See theInformation Displayschapter for more
information.
G. Tachometer
Engine Oil Pressure Gauge
Indicates engine oil pressure. The needle should stay in the normal
operating range. If the needle falls below the normal range, stop the
vehicle, turn off the engine and check the engine oil level. Add oil if
needed. If the oil level is correct, have your vehicle checked at your
authorized dealer.
ABCD
GFE
66Instrument Cluster
2013 F-650/750(f67)
Owners Guide gf, 2nd Printing, March 2013
USA(fus)

Gauge Package (If Equipped)
Your vehicle may be equipped with an optional gauge package which has
one of the following configurations:
1.Transmission temperature
gauge:Displays the
transmission temperature at the
transmission sump.
2.Hourmeter:Displays the hours
of engine run time.
3.Voltmeter:Displays electrical
system voltage.
WARNING LAMPS AND INDICATORS
The following warning lamps and indicators alert you to a vehicle
condition that may become serious. Some lamps illuminate when you
start your vehicle to make sure they work. If any lamps remain on after
starting your vehicle, see the respective system warning lamp for further
information.
Note:Some warning indicators appear in the information display and
function the same as a warning lamp but do not display when you start
your vehicle.
Anti-Lock Braking System
If it illuminates when you are driving, this indicates a
malfunction. You continue to have the normal braking system
(without ABS) unless the brake warning lamp is also
illuminated. Have the system checked by your authorized dealer.
Brake System
To confirm the brake system warning light is functional, it
momentarily illuminates when the ignition is turned to the on
position when the engine is not running, or in a position
between on and start.
If the brake system warning light does not illuminate at this time, seek
service immediately from your authorized dealer.
68Instrument Cluster
2013 F-650/750(f67)
Owners Guide gf, 2nd Printing, March 2013
USA(fus)

WARNING:Driving a vehicle with the brake system warning
light on is dangerous. A significant decrease in braking
performance may occur. It takes you longer to stop the vehicle. Have
the vehicle checked by your authorized dealer. Driving extended
distances with the parking brake engaged can cause brake failure and
the risk of personal injury.
Charging System
It illuminates when the 12–volt battery is not charging properly.
Contact your authorized dealer as soon as possible. This
indicates a problem with the electrical system or a related
component.
Check Fuel Cap (gasoline engine only)
It illuminates when the fuel cap may not be properly installed.
Continued driving with this light on may cause the service
engine soon warning indicator to come on.
Check Suspension
It illuminates when the air suspension dump switch has been
activated.
Check Transmission (Allison automatic transmission only)
It illuminates while driving if a problem has been detected in
the transmission; shifting may be restricted. Depending on the
severity of the problem, the shifter’s digital read-out may turn
blank.
On MD 3000 series transmissions,operation may continue in order to
reach service assistance. The control unit may not respond to shift
selector requests, since operating limitations are being placed on the
transmission (i.e. upshifts and downshifts may be restricted). Direction
changes do not occur.
Cruise Control
It illuminates when you switch this feature on.
CK
SUSP
Instrument Cluster69
2013 F-650/750(f67)
Owners Guide gf, 2nd Printing, March 2013
USA(fus)

Diesel Exhaust Fluid (diesel engine only)
It illuminates when the diesel exhaust fluid level falls below
0.5 gallons (1.9L) in the five gallon (19.0L) tank or one gallon
(3.8L) in the nine gallon (34.0L) tank. Refill the tank or, at a
minimum, add at least one gallon (3.8L) to the five gallon (19.0L) tank
or two gallons (7.6L) to the nine gallon (34.0L) tank.
Diesel Particulate Filter (diesel engine only)
It illuminates when the soot level in the diesel particulate filter
has reached a point where it requires operator assistance. See
Diesel particulate filterin theMaintenancechapter, and your
engine operator’s manual, for more details.
Do Not Shift (Allison automatic transmission only)
It illuminates while driving if a problem has been detected in
the transmission; shifting may be restricted. Depending on the
severity of the problem, the shifter’s digital read-out may turn
blank.
Operation may continue in order to reach service assistance. The control
unit may not respond to shift selector requests, since operating
limitations are being placed on the transmission (i.e. upshifts and
downshifts may be restricted). Direction changes do not occur.
Direction Indicator
It illuminates when the left or right turn signal or the hazard
warning flasher is switched on. If the indicators stay on or flash
faster, check for a burned out bulb.
Electronic Locking Differential
It illuminates when using the electronic locking differential.
Engine Oil Pressure (gasoline engine only)
It illuminates when engine oil pressure is low.
Fasten Safety belt
It illuminates and a chime sounds to remind you to fasten your
safety belt.
70Instrument Cluster
2013 F-650/750(f67)
Owners Guide gf, 2nd Printing, March 2013
USA(fus)