transmission fluid FORD F650 2015 13.G Owners Manual

Fuses 187
Changing a fuse......................................187
Fuse specification chart................................188
Fuses and relays......................................196
Maintenance 197
General information...................................197
Opening and closing the hood............................208
Engine oil dipstick....................................210
Engine oil check......................................210
Engine coolant check..................................211
Automatic transmission fluid check........................215
Brake fluid check.....................................220
Power steering fluid check..............................222
Fuel filter...........................................224
Washer fluid check....................................224
Changing the vehicle battery.............................224
Checking the wiper blades..............................227
Changing the wiper blades..............................228
Air filter(s).........................................228
Adjusting the headlamps................................231
Changing a bulb......................................231
Bulb specification chart.................................233
4Table of Contents
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)

Engine starting (with parking brake applied)
Steering linkage
free playInspect for excessive free play in the steering
linkages. The steering wheel should have less
than 2 inches (5 centimeters) of free play at its
rim.
Full power
hydraulic brake
inspectionPump the brake pedal several times with the
ignition in the off or run position. You can
momentarily hear the motor and pumps
replenishing the accumulators.
Parking brakeVerify the parking brake holds the vehicle by
gently trying to pull forward with the parking
brake applied.
Air brakesVerify operation using the following procedure.
Chock the wheels, if necessary. Push in the
parking brake and, on tractors, push in the
tractor parking brake knob:
1. Verify the air compressor or governor cutout
pressure is approximately 120 psi (827 kPa).
2. Turn off the engine, and then turn the key
back to the on position (without starting the
engine).
3. Without the brake pedal applied, note the air
pressure drop for one minute. It should be less
than 2 psi (14 kPa) for single vehicles and 3 psi
(21 kPa) for combination vehicles.
4. Press and hold the brake pedal with 90 psi
(621 kPa) or more. Make sure there is no more
than a 3–psi (21 kPa) per minute leak for single
vehicles and a 4–psi (28 kPa) per minute leak for
combination vehicles.
5. Pump the brake pedal to deplete the system of
air pressure. The warning light and tone should
turn on at 57 psi (393 kPa).
6. Pump the brake pedal and make sure the
parking brake and trailer parking brake knobs
pop out at 20 psi (138 kPa) or higher.
Automatic
transmission fluidVerify that the fluid level is in the proper
operating range. SeeTransmission fluid check
in theMaintenancechapter.
16Vehicle Inspection Guide
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Canadian_French(fr_can)

Trailer
If you are pulling a trailer, perform an inspection of the trailer similar to
that of the tractor. The inspection should follow trailer manufacturer
recommendations and should include at a minimum: general condition,
landing gear, doors, sides, lights, reflectors, suspension, brakes, tires,
wheels, cargo placement, stability and tie-downs.
Transmission
WARNING:If the unit starts in gear and/or the neutral start
switch is not functioning correctly, the vehicle may inadvertently
move which could result in property damage, personal injury or death.
If your vehicle is equipped with an automatic transmission, regularly
inspect the transmission’s neutral start switch. The engine should only
start in positionNorP.
Inspect the transmission fluid level and shift linkage for proper
operation.
22Vehicle Inspection Guide
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GAUGES - GASOLINE ENGINE
Cluster shown in standard measure. Metric similar.
A. Engine oil pressure gauge
B. Engine coolant temperature gauge
C. Transmission fluid temperature gauge
D. Fuel gauge
E. Speedometer
F. Information display. See theInformation Displayschapter for more
information.
G. Tachometer
Engine Oil Pressure Gauge
Indicates engine oil pressure. The needle should stay in the normal
operating range. If the needle falls below the normal range, stop the
vehicle, turn off the engine and check the engine oil level. Add oil if
needed. If the oil level is correct, have your vehicle checked at an
authorized dealer.
ABCD
GFE
Instrument Cluster65
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Engine Coolant Temperature Gauge
Indicates engine coolant temperature. At normal operating temperature,
the level indicator is in the normal range. If the engine coolant
temperature exceeds the normal range, stop the vehicle as soon as safely
possible, switch off the engine and let the engine cool.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
Transmission Fluid Temperature Gauge
Indicates transmission fluid temperature. At normal operating
temperature, the level indicator is in the normal range. If the
transmission fluid temperature exceeds the normal range, stop the
vehicle as soon as safely possible and verify the airflow is not restricted,
such as snow or debris blocking airflow through the grill. Special
operating conditions, such as snowplowing, towing or off-road use, can
also cause higher than normal operating temperatures. Internal
transmission damage may occur if you operate the transmission for
extended periods with the gauge in the higher than normal area.
Changing the severity of the driving conditions may help lower the
transmission temperature into the normal range. If the gauge continues
to show high temperatures, see an authorized dealer.
Fuel Gauge
Indicates approximately how much fuel is in the fuel tank (when the
ignition is on). The fuel gauge may vary slightly when your vehicle is
moving or on a grade. The fuel icon and arrow indicates which side of
the vehicle the fuel filler door is located.
Information Display
Odometer:Located in the bottom of the information display. Registers
the accumulated distance your vehicle has travelled.
Trip Computer:SeeGeneral informationin theInformation Displays
chapter.
Vehicle Settings and Personalization:SeeGeneral informationin
theInformation Displayschapter.
66Instrument Cluster
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Diesel Exhaust Fluid (diesel engine only)
It illuminates when the diesel exhaust fluid level falls below
0.5 gallons (1.9L) in the 5- gallon (19.0L) tank or one gallon
(3.8L) in the 9-gallon (34.0L) tank. Refill the tank or, at a
minimum, add at least one gallon (3.8L) to the 5- gallon (19.0L) tank or
two gallons (7.6L) to the 9- gallon (34.0L) tank.
Diesel Particulate Filter (diesel engine only)
It illuminates when the soot level in the diesel particulate filter
has reached a point where it requires operator assistance. See
Diesel particulate filterin theMaintenancechapter, and your
engine operator’s manual, for more details.
Do Not Shift (Allison automatic transmission only)
It illuminates while driving if a transmission problem exists;
shifting may be restricted. Depending on the severity of the
problem, the shifter’s digital read-out may turn blank.
Operation may continue in order to reach service assistance. The control
unit may not respond to shift selector requests, since there are operating
limitations on the transmission (such as. upshift and downshift
restrictions). Direction changes do not occur.
Direction Indicator
It illuminates when you turn on the left or right turn signal or
the hazard warning flasher. If the indicators stay on or flash
faster, check for a burned out bulb.
Electronic Locking Differential
It illuminates when using the electronic locking differential.
Engine Oil Pressure (gasoline engine only)
It illuminates when engine oil pressure is low.
Fasten Safety belt
It illuminates and a tone sounds to remind you to fasten your
safety belt.
Instrument Cluster69
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Allison 3000 Series Push-Button Shifter
To shift to Reverse or Drive:
1. Press the brake pedal.
2. Press R or D on the shifter.
3. Release the brake pedal.
To select a higher range when in Drive,
press the up arrow button.
To select a lower range when in Drive,
press the down arrow button.
To place the transmission in Neutral, press
N.
Allison 3000 Prognostics
This transmission is equipped with the Allison Prognostics feature that
can alert the driver to needed transmission maintenance and
transmission fluid and filter life. See the separate Allison transmission
manual for complete details.
POWER TAKE-OFF (PTO) OPERATION (IF EQUIPPED)
A PTO unit allows the transmission to power auxiliary equipment to run
devices such as snowplows, aerial lifts, tow truck lifts, cement mixers or
dump trucks.
Vehicles Equipped with an Allison Automatic Transmission (Except
3000 Series)
You can operate the PTO while your vehicle is standing or moving. To
engage the PTO, apply the brakes and shift to any gear other than
positionN,then engage the PTO.
If the gear teeth not meshing properly prevent engagement, release the
brakes and allow your vehicle to creep slightly or shift the selector to
positionNand then back into gear. Never engage the PTO by clashing
132Transmission
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You can lock and unlock the differential when your vehicle is moving at a
constant speed of less than 25 mph (40 km/h) and while the wheels are
not slipping. Do not lock the differential when your vehicle is traveling
down steep grades and traction is minimal.
The differential lock and differential lock light automatically disengage at
speeds above 25 mph (40 km/h). The differential lock remains off until
either you restart your vehicle or you turn the differential lock switch off
then back on.
Turn the engine off and raise all drive wheels of the locker differential
axle in order to prevent your vehicle from moving when servicing the
wheels, tires or brakes. Axles equipped with a NoSPIN Detroit Locker
differential deliver power to both wheels even when only one wheel is on
the ground.
WARNING:Failure to raise all drive wheels with this type of
differential could cause the vehicle to move unexpectedly,
resulting in property damage, personal injury or death.
Take care to avoid sudden accelerations when both drive wheels are on a
slippery surface.
WARNING:Sudden accelerations on slippery surfaces could
cause the wheels to spin, the vehicle to turn sideways on a
crowned road surface or in a turn, possibly resulting in loss of vehicle
control and personal injury.
Fluid Temperature
Axle operating temperatures normally do not exceed 100°F (38°C). If
the operating temperature exceeds 230°F (110°C), the rate of axle
lubrication oxidation increases and shortens the life of the lubricant and
seals, requiring axle lubrication changes to become more frequent to
preserve the axle. Do not consistently run extreme pressure (EP)
lubricants above 230°F (110°C).
Axle Conversions
WARNING:When operating a loaded vehicle, the driver must
keep all adjustable axles on the ground at all times, supporting
their share of the vehicle’s load. Failure to do so can overload other
axles, tires, wheels, springs, steering components, brakes and frames,
resulting in early component failure, loss of vehicle control, possible
property damage and personal injury.
Transmission135
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•At temperatures of –4°F (–20°C) or below, it is recommended that
you use a crankcase-mounted coolant heater to improve cold engine
starting.
•If operating in arctic temperatures of –20°F (–29°C) or lower, consult
your truck dealer for information about special cold weather
equipment and precautions.
Hot Weather
•Use a permanent-type engine coolant to protect the engine against
damage from overheating.
•Fill the fuel tank at the end of daily operation to prevent
condensation in the fuel system.
•Keep external surfaces of the engine, radiator, charge air cooler, air
conditioning condenser and accessories clean to avoid dirt build-up.
•You may experience above normal coolant temperatures while driving
in a transmission gear ratio that lugs the engine. To correct this
problem, increase engine speed by downshifting into the next lower
gear.
STEERING
Your vehicle is equipped with power steering. Power steering uses energy
from the engine to decrease the driver’s effort in steering your vehicle.
To help prevent damage to the power steering pump:
•Never hold the steering wheel to the extreme right or the extreme
left for more than a few seconds when the engine is running.
•Do not operate your vehicle with the power steering pump fluid level
below the ADD mark on the MAX COLD side of the power steering
reservoir dipstick.
•Some noise is normal during operation. If the noise is excessive,
check for low power steering pump fluid level before seeking service
by an authorized dealer.
•Low power steering pump fluid levels may cause heavy or uneven
steering efforts. Check the power steering pump fluid level before
seeking service from an authorized dealer.
•Do not fill the power steering pump reservoir above the FULL mark
on the MAX HOT side of the power steering reservoir dipstick, as this
may result in leaks from the reservoir.
If the power steering system breaks down (or if the engine is turned
off), you can steer your vehicle manually, but it takes more effort.
Driving Aids161
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Towing the Vehicle with the Front Wheels Suspended
Note:To avoid transmission damage, do not tow your vehicle even a
short distance without suspending rear wheels or removing the axle
shafts or driveshaft.
Note:When towing a vehicle equipped with a tandem axle from the
front, raise the forward rear axle so it can clear the road surface and
secure it to the frame with chains or U-bolts, allowing only the rear rear
axle to contact the road surface. Remove axle shafts from the rear rear
axle assembly. Cover the wheel hub ends to prevent loss of axle lubricant
and entrance of contaminants. Use extreme care in securing the chains
or U-bolts to avoid possible damage to the brake lines, hoses or other
components.
When it is necessary to tow a vehicle with the front wheels suspended,
take extra precautions to avoid transmission or differential damage:
•Remove the axle shafts from the axle assembly to prevent the wheels
from driving the differential and the transmission.
•Cover the wheel hub ends to prevent loss of axle lubricant and
entrance of other contaminants. If you do not remove the axle shafts,
removal of the driveshaft is required.
Towing the Vehicle with the Rear Wheels Suspended
Note:To avoid damage to the cab roof or air deflector when towing your
vehicle backward (rear wheels suspended), remove the air deflector.
Whenever possible, it is preferable to tow a disabled vehicle from the
rear by raising the rear of the chassis. When towing a vehicle with the
rear of the chassis suspended, you must lock the front wheels in the
straight-ahead position.
Vehicles equipped with a manual transmission must have at least 1.0 pint
(0.5 liter) of transmission fluid drained from the case. This prevents the
transmission fluid from entering the clutch housing and saturating the
clutch discs. Make sure to replace the transmission fluid before returning
your vehicle to service.
Towing Vehicles Equipped with a Driver-controlled Differential
Lock
Note:If you have to tow your vehicle to a service facility with the drive
axle wheels on the ground, it is necessary to remove the axle shafts
before towing your vehicle.
172Towing
2015 F-650/750(f67)
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