clutch FORD F750 2002 10.G Owner's Manual

Vehicle System Acts
Engine Air Induction
SystemRemoval of the air duct, silencer, air
cleaner, and/or air cleaner element and
baffle in air cleaner; re-indexing of air
cleaner.
Exhaust System Removal or rendering inoperative exhaust
system components including the catalytic
converter - muffler assembly, inlet pipe,
outlet pipe, resonator and flexpipe.
Rotation of horizontal exhaust system
directional outlet pipe to cause the exhaust
to be emitted in a direction other than
downward.
Engine Cooling System Removal or rendering inoperative the fan
clutch. Removal or modification of the fan
shroud. Replacing a fixed fan with a fan of
increased diameter, different number of
blades or different pitch width.
MAINTENANCE
Instructions for maintenance and service of the noise control system
have been included in the Required Maintenance Services and in the
General Maintenance Checklist. To further help minimize noise emissions
degradation throughout the life of the vehicle, Ford Motor Company
recommends that this vehicle should be operated in the manner
described within the Owner Guide. Caution should be exercised by the
owner when installing replacement parts to be sure that a tampering act
(as outlined above) is not committed. Note any inspection and service
performed in the Maintenance Record.
EMISSIONS INFORMATION LABEL
Emissions information appears on the Important Engine Information
Decal located on or near the engine.
SCHEDULED MAINTENANCE SERVICES
Maintenance service adjustments must conform to specifications
contained in this manual, and those shown on the Important Engine
Information Decal. The following services are to be performed at
General Maintenance Information
233

Check every oil
changeOil change
intervals are as
follows: Powerstroke -
10 000 ; Caterpillar -
15 000 ; Cummins - 15
000 (refer to the
Caterpillar and
Cummins service
manuals for further
instructions and
information)Engine system
Check the engine cooling system - hoses,
clamps and protection
Inspect the drive belts
Exhaust system
Inspect the entire exhaust system (including
the inlet pipe(s), muffler(s), outlet pipe(s),
clamps and fasteners) for holes, leakage,
breakage, corrosive damage and separation
from other components. Adjust, service or
replace with the same or the equivalent part.
(Also a noise emission control service)
Suspension system
Lubricate the front and rear spring pins
Tighten the front and rear spring U-bolts to
the specified torque
Driveline and rear axle system
Lubricate the U-joints and the slip yoke
Brake system
Lube the air brake foot control valve, hinge
and roller
Inspect the drum brake linings through the
inspection holes
Lubricate the brake camshafts (air brakes)
Lubricate the brake slack adjuster (air brakes)
Lubricate rear caliper slide rails (F650
SuperCrewzer only)
Inspect the disc brake pads and the piston
boots (hydraulic brakes)
Clutch system
Lubricate the clutch release cross shaft and all
linkages
Check the clutch fluid
General Maintenance Information
238

160 000 KM / 100 000 MILES
²Disassemble the single check valve (SC-3) and the automatic drain
valve (DB±2) Ð clean and inspect the valves for wear and
deterioration.
²Lube the clutch release and the cross shaft lever.
²Replace the fuel filter.*
²Change the rear axle lubricant. (Not required when equipped with
optional synthetic lubricant.)
400 000 KM / 250 000 MILES
²Change the rear axle lubricant when equipped with optional synthetic
lubricant.
500 000 KM / 300 000 MILES
²Disassemble the air dryer, replace the desiccant and check the
mounting of the dryer to the vehicle (if equipped).
Please continue with these scheduled maintenance intervals for your
vehicle.
* Shown intervals are for Powerstroke engine only. Refer to Caterpillar
and Cummins Owner Manuals for intervals for their respective engines.
800 000 KM / 500 000 MILES
²Change the lubricant in the manual shift transmission (all
applications) when equipped with optional synthetic lubricant.
General Maintenance Information
241

Maintenance Operation Frequency - Observation
Inspect the automatic slack
adjuster functionInsufficient power shown in loaded
practice stop
Check the operation of the
brakes, the clutch, and the
steering (*b,a)Vehicle handling qualities not up to
par
Inspect the vehicle for missing,
damaged, or mislocated noise
shieldsExcessive noise emanates from under
the cab or engine compartment
Check the engine performance
and the engine governorExcessive engine noise
Inspect the fan, the fan shroud,
and the fan clutchEngine overheats, fans runs at high
speed constantly, excessive fan noise,
or fan wobble due to worn bearings
Check for operation of ABS
warning lampAt each engine start up
Inspect the entire exhaust
system (including inlet pipe,
muffler, outlet pipe and all
exhaust clamps and fasteners)
for holes, leakage, breakage,
looseness and corrosive
damageExcessive noise or the smell of fumes
is experienced
Inspect the engine air
induction system (including the
air ducts, the air cleaner, and
the air cleaner element) for
loose fitting, damaged or
missing componentsExcessive noise emanates from the
engine compartment
Inspect the tires and check the
air pressure (*c)Poor steering, wandering or excessive
tire wear
Balance the wheels and the
tiresVibration or abnormal tire wear
indicates imbalance
Check the front end alignment
(*c)Poor steering, wandering or excessive
tire wear
General Maintenance Information
243

A
Air cleaner filter .......................211
Air conditioning
manual heating and air
conditioning system .................57
Audio system
(see Radio) ..........20, 25, 31, 39±40
Automatic transmission ............132
Auxiliary power point .................73
B
Battery .......................................187
jumping a disabled battery ....164
voltage gauge ............................18
BeltMinder ...................................98
Brakes ................................113, 119
anti-lock ...................114±115, 121
anti-lock brake system
(ABS) warning light ...11±12, 114
brake warning light ............11±12
fluid, checking and adding ....208
parking ....................115, 118, 122
trailer .......................................124
C
CD-6 disc .....................................40
CD-single premium .....................31
Child safety restraints ..............102
child safety belts ....................102
Child safety seats ......................103
attaching with tether straps ..107
in front seat ............................105
in rear seat ..............................105
tether anchorage hardware ...107Cleaning your vehicle
engine compartment ..............176
exterior ....................................179
instrument cluster lens ..........178
instrument panel ....................177
interior .....................................178
plastic parts ............176±177, 179
safety belts ..............................179
washing ....................................174
waxing .....................................174
wheels ......................................175
windows ..................................179
wiper blades ............................177
Climate control (see Air
conditioning or Heating) ......56±57
Clock ..........................23, 28, 36, 44
Clutch ........................................207
fluid ..........................................206
Compass, electronic ....................70
calibration .................................72
set zone adjustment .................71
Console
overhead ....................................70
Controls
power seat .................................90
Coolant ......................................189
refill capacities ........................194
Cruise control (see Speed
control) ........................................77
Customer Assistance ................150
Ford accessories for your
vehicle .....................................180
Getting assistance outside
the U.S. and Canada ..............170
Getting roadside assistance ...150
Getting the service
you need .................................165
Index
249