brake fluid FORD F750 2006 11.G Owner's Manual

Check every oil change (Oil change interval for the 6.0L Power
Stroke engine is 10,000 miles [16,000 km]; (refer to the
Caterpillar and Cummins service manuals for instructions and
information)
Engine systemCheck the engine cooling system -
hoses, clamps and protection*.
Inspect the drive belts.
Exhaust systemInspect the entire exhaust system
(including the inlet pipe(s),
muffler(s), outlet pipe(s), clamps and
fasteners) for holes, leakage,
breakage, corrosive damage and
separation from other components.
Adjust, service or replace with the
same or the equivalent part. (Also a
noise emission control service).
Suspension systemTighten the front and rear spring
U-bolts to the specified torque.
Driveline and rear axle
systemLubricate the U-joints and the slip
yoke.
Brake systemLube the air brake foot control valve,
hinge and roller.
Inspect the drum brake linings
through the inspection holes.
Lubricate the brake camshafts (air
brakes only).
Lubricate the brake slack adjuster (air
brakes only).
Lubricate rear caliper slide rails.
Inspect the disc brake pads and the
piston boots (hydraulic brakes only).
Clutch systemLubricate the clutch release cross
shaft and all linkages.
Check the clutch fluid.
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
242

Maintenance Operation Frequency - Observation
Check fuel pump pressure Insufficient full-throttle power or
backfiring.
Clean radiator cap seal. Clean
and inspect the cap surface on
the radiatorWhen the cap does not hold pressure.
Check the battery terminals for
corrosionWhenever electrical power supply has
diminished.
Tighten the wheel mounting
nuts to the specified torque.
Refer toServicing your
wheels and tiresin the
Maintenance and
SpecificationschapterRequired initially at 500 and 1000
miles (800 and 1600 km). Perform
again at 500 and 1000 mile (800 and
1600 km) intervals after each tire
removal/replacement.
Clean body/door drain holes At least twice annually.
Clean windshield wiper blades As required.
Replace windshield wiper
bladesIf wiping the blades with a clean cloth
and mild detergent and washing with
a cleaner does not restore a clean
wipe.
Lubricate body lock cylinders Noisy or difficult to operate.
Check headlamp alignment Lamp beams in wrong position when
vehicle operating loaded.
Check windshield washer fluid
level; add fluid if requiredIf washes do not spray when operated.
1- During maintenance and repair, protect the fuel tube and the hose
assemblies, the power steering lines, and the brake lines from the
external heat, the acids and the abrasion that could damage the lines.
2- Check for (free) linkage action and ensure that (return) spring
force is adequate to maintain pedal free play.
3- Adjust, repair or replace as required with the same or equivalent
parts.
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
245

ComponentOn-Highway (60,000 miles [96,000 km] or more annually) -
Miles, kilometers or months - whichever occurs first
Miles (x 1000) 15 30 45 60 75 90 105 120 135 150
Kilometers (x 1000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil•
Wheel bearing - grease type - repack•••••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate••
S-cam - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check level••••••••••
Park brake relay lever / linkage -
lubricate••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid•
Power steering filter - replacement Five years or 500,000 miles (800,000 km)
Steering gear Ross TAS - output shaft -
lubricate•••
Steering column u-joints / slip joint -
lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / forks -
lubricate••••••••••
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
246

ComponentOn-Highway
(60,000 Miles [96,000 km] or more annually) - Miles,
kilometers or months - whichever occurs first
Miles (x 1000) 165 180 195 210 225 240 255 270 285 300
Kilometers (x 1000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil••
Wheel bearing - grease type - repack•••••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate•••
S-cam - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay level / linkage -
lubricate••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change level••
Power steering filter - replacement Five years or 500,000 miles (800,000 km)
Steering gear Ross TAS - output seal -
lubricate•••
Steering column u-joints / slip joint -
lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
248

ComponentCity
(60,000 Miles [96,000 km] or less annually) - Miles, kilometers
or months - whichever occurs first
Miles (x 1000) 10 20 30 40 50 60 70 80 90 100
Kilometers (x 1000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil••
Wheel bearing - grease type - repack••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate••
S-cam - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay lever / linkage -
lubricate•••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid••
Power steering filter - replacement Five years or 50,000 miles (80,000 km)
Steering gear Ross TAS - output seal -
lubricate•••
Steering column u-joints / slip joint -
lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
250

ComponentCity
(60,000 Miles [96,000 km] or less annually) - Miles, kilometers
or months - whichever occurs first
Miles (x 1000) 110 120 130 140 150 160 170 180 190 200
Kilometers (x 1000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil•••
Wheel bearing - grease type - repack•••
Tie rode ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate•••
S-cam - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay lever / linkage -
lubricate•••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid•••
Power steering filter - replacement Five years or 50,000 miles (80,000 km)
Steering gear Ross TAS - output seal -
lubricate•••
Steering column u-joints / slip joint -
lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
252

ComponentSevere Service
(On/Off Road in dirty conditions or 20,000 miles [32,000 km]
or less annually) - Miles, kilometers or months - whichever
occurs first
Miles (x 1000) 5 10 15 20 25 30 35 40 45 50
Kilometers (x 1000) 8 16 24 32 40 48 56 64 72 80
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil••
Wheel bearing - grease type - repack••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate••
S-cam - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level•••
Park brake relay lever / linkage -
lubricate•••
Steering
Power steering fluid - check fluid level••••••••••
Power steering fluid - change fluid••
Steering gear Ross TAS - output seal -
lubricate•••
Steering column u-joints / slip joints -
lubricate••••••••••
Propeller shaft - SPL
Slip joint - inspect boot••••••••••
U-joint - lubricate••••••••••
Propeller shaft - non-SPL
U-joint and slip joint - lubricate••••••••••
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
254

ComponentSevere Service
(On/Off Road in Dirty Conditions or 20,000 miles [32,0000 km]
or less annually) - Miles, kilometers or months - whichever
occurs first
Miles (x 1000) 55 60 65 70 75 80 85 90 95 100
Kilometers (x 1000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil•••
Wheel bearing - grease type - repack•••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate•••
S-cam - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay lever / linkage -
lubricate•••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid•••
Power steering filter - replacement•
Steering gear Ross TAS - output seal -
lubricate•••
Steering column u-joints / slip joint -
lubricate••••••••••
Propeller shaft SPL
Slip joint - inspect boot••••••••••
U-joint - lubricate••••••••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
256

A
Air conditioning ..........................51
manual heating and air
conditioning system .................51
Air suspension ...........................119
Anti-lock brake system
(see Brakes) ..............................117
Audio system
(see Radio) ................33–34, 39, 44
Automatic transmission ............121
fluid, adding ............................192
fluid, checking ........................192
fluid, refill capacities ..............232
fluid, specification ..................218
Auxiliary power point .................59
Axle ............................132, 170, 207
lubricant specifications ..........218
refill capacities ........................231
B
Battery .......................................186
charging system warning
light ............................................23
jumping a disabled battery ....151
servicing ..................................264
voltage gauge ............................28
BeltMinder ...................................79
Brakes ..........................98, 104, 170
adjustment ..............................173
anti-lock ...........................117–118
anti-lock brake system (ABS)
warning light .....................23, 117
brake warning light ..................23
fluid, checking and adding ...173,
186
fluid, specifications .................218
parking ....................100, 106, 174
Bulbs ............................................55C
Catalytic converter
(see Emission control) .............174
CD-single premium .....................33
Cell phone use ..............................7
Child safety restraints ................83
child safety belts ......................83
Child safety seats ........................86
attaching with tether straps ....90
in front seat ..............................88
in rear seat ................................88
tether anchorage hardware .....90
Child safety seats - booster
seats .............................................84
Cleaning your vehicle
chrome and aluminum
parts .........................................164
engine compartment ..............164
exterior ....................................166
instrument panel ....................165
interior .....................................165
interior trim ............................165
plastic parts ............................164
washing ....................................163
waxing .....................................163
wheels ......................................164
Climate control (see Air
conditioning or Heating) ......50–51
Clutch ................................123, 190
adjusting ..................................191
fluid ..........................................190
operation while driving ..........123
specifications ..........................218
Controls
power seat .................................71
Coolant ......................................181
checking and adding ..............181
refill capacities ........................232
2006 F-650/750(f67)
Supplement
USA(fus)
Index
267

Headlamps ...................................53
aiming ........................................54
daytime running lights .............53
high beam .................................53
warning chime ..........................23
Heating ..................................50–51
heater only system ...................50
manual heating and air
conditioning system .................51
Hood ..........................................175
I
Ignition .........................................91
chime .........................................23
Infant seats (see Safety seats) ..86
Instrument panel
cleaning ...................................165
lighting up panel and
interior .......................................54
J
Jump-starting your vehicle ......151
K
Keys
key in ignition chime ...............23
positions of the ignition ...........91
L
Lamps
bulb replacement
specifications chart ..................55
cargo lamps ...............................54
daytime running light ...............53
headlamps .................................53
high beams ................................53instrument panel, dimming .....54
interior lamps ...........................55
replacing bulbs ...................55–57
Lane change indicator
(see Turn signal) ........................54
Lights, warning and indicator ....23
air suspension ...........................23
anti-lock brakes (ABS) ....23, 117
brake ..........................................23
charging system ........................23
safety belt .................................23
service engine soon ..................23
traction control off ...................23
turn signal indicator .................23
Lubricant specifications ...........218
M
Manual transmission .................125
lubricant specifications ..........218
Mirrors .........................................61
fold away ...................................63
heated ........................................62
side view mirrors (power) .......61
O
Odometer .....................................28
P
Paint chips, repairing ...............163
Parking brake ....................100, 106
warning light .............................23
Power door locks ........................67
Power mirrors .............................61
Power point .................................59
Power steering ..........................189
fluid, checking and adding ....189
2006 F-650/750(f67)
Supplement
USA(fus)
Index
269