transmission FORD F750 2006 11.G Repair Manual

ComponentOn-Highway
(60,000 Miles [96,000 km] or more annually) - Miles,
kilometers or months - whichever occurs first
Miles (x 1000) 165 180 195 210 225 240 255 270 285 300
Kilometers (x 1000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - Refer to engine manual for Caterpillar and Cummins. 6.0L Power
Stroke - see 6.0L Engine section at end of chart
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission -
petroleum oil change•••
Eaton-Fuller manual transmission -
synthetic oil changeFactory fill w/synthetic at 500,000 miles
(800,000 km); Converted to synthetic at
250,000 miles (400,000 km)
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil -
change•••
Eaton / Dana / Spicer synthetic oil -
changeFactory fill w/synthetic at 500,000 miles
(800,000 km); Converted to synthetic at
250,000 miles (400,000 km) or three years
Cab components
Door hinges / Latches / Strikers -
lubricate, check link•••
Door lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
249

ComponentCity
(60,000 Miles [96,000 km] or less annually) - Miles, kilometers
or months - whichever occurs first
Miles (x 1000) 10 20 30 40 50 60 70 80 90 100
Kilometers (x 1000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power
Stroke, see 6.0L engine section at end of charts
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission -
petroleum oil change••
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil -
change••
Cab components
Door hinges / latches / strikers -
lubricate, check link•••
Door lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
251

ComponentCity
(60,000 Miles [96,000 km] or less annually) - Miles, kilometers
or months - whichever occurs first
Miles (x 1000) 110 120 130 140 150 160 170 180 190 200
Kilometers (x 1000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power
Stroke, see 6.0L engine section at end of charts
Transmission
Automatic and Auto-shift transmission Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission -
petroleum oil change••
Eaton-Fuller manual transmission -
synthetic oil change•
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil -
change••
Eaton / Dana / Spicer synthetic oil -
change•
Cab components
Door hinges / latches / strikers -
lubricate, check link•••
Door lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
253

ComponentSevere Service
(On/Off Road in dirty conditions or 20,000 miles [32,000 km]
or less annually) - Miles, kilometers or months - whichever
occurs first
Miles (x 1000) 5 10 15 20 25 30 35 40 45 50
Kilometers (x 1000) 8 16 24 32 40 48 56 64 72 80
Months 3 6 9 12 15 18 21 24 27 30
Clutch
Release bearing / shafts / forks••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power
Stroke see 6.0L engine section at end of charts
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission -
petroleum oil change••
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer - petroleum oil
change•••
Eaton / Dana / Spicer - synthetic oil
change••
Cab components
Door hinges / latches / strikers -
lubricate, check link••
Door lock cylinders - lubricate••
Seat adjuster slides - lubricate••
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
255

ComponentSevere Service
(On/Off Road in Dirty Conditions or 20,000 miles [32,0000 km]
or less annually) - Miles, kilometers or months - whichever
occurs first
Miles (x 1000) 55 60 65 70 75 80 85 90 95 100
Kilometers (x 1000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power
Stroke see 6.0L engine section at end of charts
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission -
petroleum oil change•••
Eaton-Fuller manual transmission -
synthetic oil change••
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil -
change•••
Eaton / Dana / Spicer synthetic oil -
change••
Cab components
Door hinges / latches / strikers -
lubricate, check link•••
Door lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
257

SPECIAL OPERATING CONDITIONS
If your driving habitsfrequentlyinclude one or more the following
conditions:
•Short trips oflessthan 10 miles (16 km) when outside temperatures
remain below freezing.
•Operating duringhot weatherin stop-and-go “rush hour” traffic.
•Operating in severe dust conditions.
•Extensive idling, or low speed operation such as door-to-door delivery
service.
•High speed operation with a fully loaded vehicle (maximum GVW).
•Snowplowing.
Perform the following:
•Change engine oil and oil filter every three months, 5,000 miles (8,000
km) or 125 hours of engine service.
•If operating in severe dust conditions, replace the air filter more often
than regular intervals as determined by the air filter restriction gauge.
Make sure that the air filter restriction gauge is in good working order.
•Lube the manual transmission and the rear axle every 30,000 miles
(48,000 km) or six months, whichever comes first.
•See the Allison, Cummins and Caterpillar Operator’s Manual.
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
264

A
Air conditioning ..........................51
manual heating and air
conditioning system .................51
Air suspension ...........................119
Anti-lock brake system
(see Brakes) ..............................117
Audio system
(see Radio) ................33–34, 39, 44
Automatic transmission ............121
fluid, adding ............................192
fluid, checking ........................192
fluid, refill capacities ..............232
fluid, specification ..................218
Auxiliary power point .................59
Axle ............................132, 170, 207
lubricant specifications ..........218
refill capacities ........................231
B
Battery .......................................186
charging system warning
light ............................................23
jumping a disabled battery ....151
servicing ..................................264
voltage gauge ............................28
BeltMinder ...................................79
Brakes ..........................98, 104, 170
adjustment ..............................173
anti-lock ...........................117–118
anti-lock brake system (ABS)
warning light .....................23, 117
brake warning light ..................23
fluid, checking and adding ...173,
186
fluid, specifications .................218
parking ....................100, 106, 174
Bulbs ............................................55C
Catalytic converter
(see Emission control) .............174
CD-single premium .....................33
Cell phone use ..............................7
Child safety restraints ................83
child safety belts ......................83
Child safety seats ........................86
attaching with tether straps ....90
in front seat ..............................88
in rear seat ................................88
tether anchorage hardware .....90
Child safety seats - booster
seats .............................................84
Cleaning your vehicle
chrome and aluminum
parts .........................................164
engine compartment ..............164
exterior ....................................166
instrument panel ....................165
interior .....................................165
interior trim ............................165
plastic parts ............................164
washing ....................................163
waxing .....................................163
wheels ......................................164
Climate control (see Air
conditioning or Heating) ......50–51
Clutch ................................123, 190
adjusting ..................................191
fluid ..........................................190
operation while driving ..........123
specifications ..........................218
Controls
power seat .................................71
Coolant ......................................181
checking and adding ..............181
refill capacities ........................232
2006 F-650/750(f67)
Supplement
USA(fus)
Index
267

Headlamps ...................................53
aiming ........................................54
daytime running lights .............53
high beam .................................53
warning chime ..........................23
Heating ..................................50–51
heater only system ...................50
manual heating and air
conditioning system .................51
Hood ..........................................175
I
Ignition .........................................91
chime .........................................23
Infant seats (see Safety seats) ..86
Instrument panel
cleaning ...................................165
lighting up panel and
interior .......................................54
J
Jump-starting your vehicle ......151
K
Keys
key in ignition chime ...............23
positions of the ignition ...........91
L
Lamps
bulb replacement
specifications chart ..................55
cargo lamps ...............................54
daytime running light ...............53
headlamps .................................53
high beams ................................53instrument panel, dimming .....54
interior lamps ...........................55
replacing bulbs ...................55–57
Lane change indicator
(see Turn signal) ........................54
Lights, warning and indicator ....23
air suspension ...........................23
anti-lock brakes (ABS) ....23, 117
brake ..........................................23
charging system ........................23
safety belt .................................23
service engine soon ..................23
traction control off ...................23
turn signal indicator .................23
Lubricant specifications ...........218
M
Manual transmission .................125
lubricant specifications ..........218
Mirrors .........................................61
fold away ...................................63
heated ........................................62
side view mirrors (power) .......61
O
Odometer .....................................28
P
Paint chips, repairing ...............163
Parking brake ....................100, 106
warning light .............................23
Power door locks ........................67
Power mirrors .............................61
Power point .................................59
Power steering ..........................189
fluid, checking and adding ....189
2006 F-650/750(f67)
Supplement
USA(fus)
Index
269

fluid, refill capacity ................232
fluid, specifications .................218
Power Take-Off (PTO)
operation .................................131
Power Windows ...........................59
R
Radio ..........................33–34, 39, 44
Relays ........................................145
Remote entry system
locking/unlocking doors ...........67
Roadside assistance ..................143
S
Safety belts
(see Safety restraints) .........74–76
Safety defects, reporting ..........162
Safety restraints ....................74–76
belt minder ...............................79
cleaning the safety belts ..........82
extension assembly ..................82
for adults .............................75–76
for children ...............................83
lap belt ......................................77
warning light and chime ....23, 78
Safety seats for children ............86
Scheduled Maintenance
Guide .........................................235
Coolant Change Record .........265
General Maintenance
Information .............................235
Seat belts
(see Safety restraints) ...............74
Seats ............................................68
child safety seats ......................86heated ........................................73
Special notice ................................6
Specification chart,
lubricants ...................................218
Speed control ..............................63
Speedometer ...............................28
Starting your vehicle ..................91
jump starting ..........................151
preparing to start your
vehicle .......................................91
Steering .....................................188
Steering wheel
controls ................................58, 63
tilting .........................................58
Suspension ........................119, 204
T
Tachometer .................................28
Temperature control
(see Climate control) ...........50–51
Tires
checking the pressure ............214
Towing
wrecker ....................................155
Traction control
off light ......................................23
Transmission .....................121, 125
automatic operation ...............121
fluid, checking and adding
(automatic) .............................192
fluid, checking and adding
(manual) .................................193
fluid, refill capacities ..............232
lubricant specifications ..........218
manual operation ....................125
Turn signal ..................................54
2006 F-650/750(f67)
Supplement
USA(fus)
Index
270