Compressor FORD FIESTA 2007 User Guide

303-01 A-I 26 Engine
- 1.25L Duratec-I 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L
Duratec-1 6V (Sigma) 303-01A-I26
INSTALLATION
23. Attach the air conditioning (NC)
compressor to the
cylinder block.
27. Connect the reversing lamp switch
electrical connector.
I
24. Connect the NC compressor clutch
28. Connect the crankshaft position (CKP)
electrical connector. sensor electrical connector.
25. Install the accessory drive belt. 29. Connect the oil pressure switch electrical
For
additional information, refer to: connector.
Accessory Drive
Belt - I .4L Duratec-16V
(Sigma)ll .6L Duratec-1 6V (Sigma),
Vehicles With: Air Conditioning (303-05
Accessory Drive,
Removal and
Installation).
26. Connect the starter motor electrical
connectors.
30.
N0TE:lnstall new exhaust flange nuts and
a new exhaust
flange gasket.
2006.0 Fiesta 1212006 Gll3164en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-1 39 Duratec-I 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-01 A-I 39
INSTALLATION
Vehicles with air conditioning
28. Attach the air conditioning (AIC)
compressor to the cylinder block. 31.
Connect the air conditioning (AIC)
low-pressure cutoff switch electrical
connector.
29. Connect the
AIC high-pressure cutoff All vehicles
switch electrical connector. 32.
Install the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 1.4L Duratec-16V
(Sigma)ll.GL Duratec-1 6V (Sigma),
Vehicles With: Air Conditioning
(303-05
Accessory Drive, Removal and
Installation)
I Accessory Drive Belt - 1.4L Duratec-1 6V
(Sigma)ll.GL Duratec-1 6V (Sigma),
Vehicles Without: Air Conditioning
(303-05 Accessory Drive, Removal and
Installation).
33. Lower the vehicle.
34. Tighten the engine front mount retaining
30. Connect the
AIC compressor clutch
nuts and bolts.
electrical connector.
2006.0 Fiesta 1212006 G380459en
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303-01 B-7 Engine - 2.OL Duratec-HE (M14) 303-01 B-7,
SPECIFICATIONS
2006.0 Fiesta 1212006 G451278en
Description
Wiring harness retaining bracket nuts
Starter motor retaining bolts
Air conditioning
(AIC) compressor retaining bolts
Engine rear mount retaining nut
Engine front mount studs to front cover
Engine front mount retaining bolts
Engine front mount retaining nuts
Strut and spring assembly top mount retaining nuts
Spark plugs
a) Refer to the procedure in this section.
Nm
20
35
20 90 12
48
11 5
25 12
I b-fi
15
26 15
66 9
35
85 18 9
Ib-in
-
-
-
-
-
-
-
-
-
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303-01 B-35 Engine - 2.OL Duratec-HE (M14) 303-01 B-35 -- - - - - -
IN-VEHICLE REPAIR
Valve Seals(21 238 0)
Special Tool(s)
I I Compressor, Valve Spring I
Adapter for 303-361 A
303-36 1 -02 (2 1
- 1 55-02A)
Adapter, Air Supply (Cylinder
Head)
303-363 (2
I -1 57)
21157
I I Pliers, Valve Stem Seal
Removal
1. Remove the camshafts.
For additional information, refer to:
Camshafts (303-01 Engine
- 2.OL
Duratec-HE (M14), In-vehicle Repair). 2.
Using the special tool, apply
7 to 10 bar of
compressed air into the cylinder.
3. Remove the valve tappets and keep them in
order for reassembly.
4. Using the special tools, remove the valve
springs.
Compress the valve spring.
Remove the valve collets.
Release the valve spring.
Remove the valve spring retainer and the
valve spring.
5. Using the special tool, remove the valve
seals.
2006.0 Fiesta 1212006 G37453en
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303-01 B-37 Engine - 2.OL Duratec-HE (M14) 303-01 B-37
IN-VEHICLE REPAIR
Valves(21 2 1 5 4)
Adapter for 303-361 A
303-361 -02 (2 1-1 55-02A)
Special Tool(s)
I I Pliers, Valve Stem Seal I
21155
Removal
Compressor, Valve Spring
303-361 A (21 -1 55A)
1. Remove the cylinder head.
For additional information, refer to: Cylinder
Head (303-01 Engine
- 2.OL Duratec-HE
(M14), In-vehicle Repair).
2. Using the special tools, remove the valve
springs.
Compress the valve spring.
Remove the valve collets.
Release the valve spring.
Remove the valve spring retainer and the
valve spring.
3. Using the special tool, remove the valve
seals.
Discard the valve seals.
4. Remove the valves.
Installation
1. Install the valves.
2. N0TE:lnstall new valve seals.
N0TE:Cover the valve collet groove on the valve
stem with a protective sleeve.
Using the special tool, install the valve seals.
2006.0 Fiesta 12/2006 G37454en
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303-01 B-80 Engine - 2.OL Duratec-HE (M14) 303-01 B-80
REMOVAL
39. Remove the gearshift cables cover. 42. Detach the NC compressor from the
cylinder block and position
it to one side. /-
40. Detach the gearshift cables from the
transaxle. 43.
Remove the engine support insulator.
1. Detach the gearshift cables and the selector
cable from the selector levers.
2. Turn the abutment sleeve clockwise and
detach the cables from the bracket.
44. N0TE:Use securing straps to secure the
engine and the transaxle on the workshop
table.
Position the workshop table under the
41. Disconnect the NC high pressure switch
vehicle and carefully lower the vehicle, until
electrical connector.
the engine and transaxle assembly is in the
correct position to remove the engine
mounts.
45. Remove the engine front mount.
2006.0 Fiesta 1212006 G451290en
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303-01 B-I 13 Engine - 2.OL Duratec-HE (M14) 303-01 B-113
INSTALLATION
12. Remove the securing straps. 17.
Attach the gearshift cables to the bracket
13. Raise and support the vehicle. For and
turn the abutment sleeves
( additional information, refer to: (I 00-02 counterclockwise.
Jacking and Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
14. Install the engine support insulator.
15. Attach the air conditioning (NC)
compressor to the cylinder block. 18.
Attach the gearshift cables to the selector
levers.
19. CAUTIONS:
A~he inner CV joint must not be bent
more than 23 degrees. The outer CV joint
must not be bent more than 45 degrees.
16. Connect the
NC high pressure switch n~ake sure that the halfshaft seal is not
electrical connector. damaged.
n~ake sure the snap ring is correctly
seated.
N0TE:lnstall a new snap ring.
Using the special tool, attach the left-hand
halfshaft to the transaxle.
2006.0 Fiesta 1212006 ~451291 en
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303-05-3 Accessory Drive 303-05-3
DESCRIPTION AND OPERATION
Accessory Drive - 1.4L Duratec-1 6V (Sigma)/l .6L Duratec-1 6V
(Sigma)
Overview
I B I Vehicles with air conditioning I
l tern Description Both versions are elastic multi-ribbed belts and do
I 1 I Crankshaft pulley I
A
- -
1 2 1Coolant pump I
Vehicles without air conditioning
1 3 1 Generator I
not need a tensioning pulley. Re-tensioning is not
required.
1 4 1 Power steering pump I
1 5 1 Air conditioning compressor I
Vehicles without air conditioning have one drive
belt, which drives the generator, the coolant pump
and the power steering pump.
Vehicles with air conditioning have two drive belts,
the longer of which drives the generator, the
coolant pump and the air conditioning compressor.
The shorter drive belt drives only the power
steering pump.
2006.0 Fiesta 1212006 GI 63301 en
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303-0514 Accessory Drive . 303-05-4
DESCRIPTION AND OPERATION
Accessory Drive - 2.OL Duratec-HE (M14)
2.OL Duratec HE (M14) engine
,
Item Description
I 1 I Accessory drive belt 1
1 2 1 Power steering pump pulley I
1 3 1 Coolant pump pulley I
1 4 1 Air conditioning (AIC) compressor pulley I
1 5 1 Crankshaft pulley I
1 6 1 Accessory drive belt tensioner pulley I
1 7 1 Generator pulley I
2006.0 Fiesta 1212006 G421383en
8
---
Accessorydrivebeltidlerpulley
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303-05-5 Accessory Drive 303-05-5
DIAGNOSIS AND TESTING
Accessory Drive
lnspection and Verification
1. Verify the customer concern.
2.
Visually inspect for obvious signs of mechanical
damage.
Visual lnspection Chart
I Mechanical I
- Damaged or contaminated accessory drive
belt
- Damaged or contaminated pulley(s)
- lncorrect accessory drive belt
- lncorrect fitment of the accessory drive belt
- Accessory drive belt tensioner
- Accessory drive belt idler pulley
- Generator
- Power steering pump
- Power steering pump leakage
- Air conditioning (AIC) compressor
- Pulley(s)
- Loose hardware
3.
If an obvious cause for an observed or reported
concern is found, correct the cause (if
possible)
before proceeding to the next step.
Accessory Drive Belt Concerns
A CAUTI0N:Do not lubricate the accessory
drive belt, accessory drive belt tensioner
or idler
pulley(s) as potential damage to
the accessory drive belt material
construction, accessory drive belt
tensioner damping mechanism, accessory
drive belt tensioner pulley bearing and idler
pulley(s) bearing may occur.
Cracking
Accessory drive belts are made from rubber which
hardens with time and can
develop cracks. As the
belt runs on the back of some of the pulleys, the
cracks are opened up.
Small cracks are not
considered to be a
failure of the belt. Only if the
,crack is deep enough to reach the bottom of the
grooveto expose the cord or any chunks are found
to be missing from the
belt, is the belt condition
considered to be
unacceptable.
1. Check the accessory drive belt for cracks. If the
damage exceeds the
acceptable limit, install a
new accessory drive
belt.
REFER to: Accessory Drive Belt - 1.3L
Duratec-8V (Rocam) (303-05 Accessory Drive,
Removal and Installation).
REFER to: Accessory Drive Belt - 1.4L
Duratec-1 6V (Sigma)/l.GL Duratec-1 6V
(Sigma), Vehicles With: Air Conditioning
(303-05 Accessory Drive,
Removal and
Installation).
REFER to: Power Steering Pump Belt - 1.4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V
(Sigma), Vehicles With: Air Conditioning
(303-05 Accessory Drive,
Removal and
Installation).
REFER to: Accessory Drive Belt - I .4L
Duratec-I 6V
(Sigma)/l .6L Duratec-I 6V
(Sigma),
Vehicles Without: Air Conditioning
(303-05 Accessory Drive,
Removal and
Installation).
REFER to: Accessory Drive Belt - 1.4L
Duratorq-TDCi (DV) Diesel (303-05 Accessory
Drive,
Removal and Installation).
REFER to: Accessory Drive Belt - 1.6L
Duratorq-TDCi (DV) Diesel (303-05 Accessory
Drive,
Removal and Installation).
REFER to: Accessory Drive Belt - 2.OL
Duratec-HE (M14) (303-05 Accessory Drive,
Removal and Installation).
Chunking
Chunking describes the condition where long
lengths of rubber become detached from the ribs
of the
belt. This is considered to be a failure of the
belt.
2006.0 Fiesta 1212006 G346263en
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