brake sensor FORD FIESTA 2007 User Guide

204-02-1 8 Rear Suspension 204-02-1 8
REMOVAL AND INSTALLATION
All vehicles Using the special tool, install the new wheel
7. Remove and discard the wheel speed sensor bearing (brake
disc shown).
ring (brake disc shown).
2. Install the circlip (brake disc shown).
8. Remove the circlip (brake disc shown).
3. CAUTIONS:
9. Using the special tool, remove and discard AMake sure the wheel speed sensor ring
the wheel bearing (brake disc shown).
is not knocked, damaged and kept free from
metal fragments.
A~rotect the face of the wheel speed
sensor ring with a non-ferrous flat block to
prevent damage.
A~ake sure the wheel hub or brake drum
is adequately supported and do not allow
it
to rest on the wheel studs..
AMake sure the wheel speed sensor ring
is pressed on slowly and squarely until fully
seated.
ADO not exceed a maximum load of 10 kN.
Installation
All vehicles
&AUTION:SU~~O~~ the wheel hub
assembly on the wheel mounting face and
not on the wheel nut studs.
2006.0 Fiesta 1212006 GI 83769en
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204-02-1 9 Rear Suspension 204-02-1 9
REMOVAL AND INSTALLATION
Using the special tool, install a new wheel
speed sensor ring (brake disc shown).
Vehicles with rear drum brakes
4. CAUTIONS:
AAvoid impact on the wheel speed sensor
ring.
AMake sure the wheel speed sensor ring
is clean.
AAvoid any contact between the wheel
, speed sensor ring and a magnetic surface.
' , A~otate the wheel hub assembly 10 times
counter-clockwise when tightening the wheel
hub retaining nut to prevent damage to the
wheel bearing.
N0TE:lnstall a new wheel hub retaining nut.
Install the brake drum and hub assembly.
5. Apply the parking brake.
Vehicles with rear disc brakes
6. CAUTIONS:
AAvoid impact on the wheel speed sensor
ring.
AMake sure the wheel speed sensor ring
is clean.
AAvoid any contact between the wheel
speed sensor ring and a magnetic surface.
A~otate the wheel hub assembly 10 times
counter-clockwise when tightening the wheel
hub retaining nut to prevent damage to the
wheel bearing.
N0TE:lnstall a new wheel hub retaining nut.
Install the wheel hub retaining nut.
7. lnstall the brake disc.
For additional information, refer to: Brake
Disc (206-04 Rear Disc Brake, Removal and
Installation).
All vehicles
8. Install the wheel and tire.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
and Installation).
9. N0TE:lf the dust cap is damaged a new dust
cap must be installed.
Using a soft faced hammer and a wooden
block, install the dust cap.
2006.0 Fiesta 1212006 GI 83769en
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204-02-20 Rear Suspension 204-02-20
REMOVAL AND INSTALLATION
Trailing Arm Bushing(l5 730 0) ,
I
Remover/lnstaller, Rear Axle
Housing Bushings
Remover/lnstaller, Pivot
Bushing
205-297 (1 5-086)
15064
-- -
I Remover/lnstaller, Pivot
Adapter for
205-074
205-074-0 1 (1 5-064)
15110
Special Tool(s) ,
Bushing
205-342 (1 5-1 1 0)
151 1002
General Eaui~ment
Adapter for 205-342
205-342-02 (1 5-1 10-02)
I Transmission jack I
Removal
I. Raise and support the vehicle.
For additional information, refer to: Jacking
(100-02 Jacking and Lifting, Description
and Operation)
I Lifting (100-02 Jacking and Lifting,
Description and Operation).
2. Disconnect the wheel speed sensor electrical
connector.
f
3. Detach the parking brake cable from the
beam axle on both sides.
2006.0 Fiesta 1212006 G289770en
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204-02-22 Rear Suspension 204-02-22
REMOVAL AND INSTALLATION
3. N0TE:Final tightening of the trailing arm 6. Install the beam axle retaining bolts on both
bushing retaining nut and bolt must be
sides.
carried out at the installation setting.
N0TE:The spacer must be positioned exactly as
illustrated.
Using the fabricated spacer, set the beam
axle bracket to the installation setting.
4. N0TE:Final tightening of the trailing arm
bushing retaining nut and bolt must be
carried out at the installation setting.
Install the trailing arm bushing retaining nut
and bolt.
Remove the spacer.
5. Raise the beam axle.
7. Lower and remove the transmission jack.
8. Attach the parking brake cable to the beam
axle on both sides.
9. Connect the wheel speed sensor electrical
connector.
10. Lower the vehicle.
(
2006.0 Fiesta 1212006 G289770en a
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206-00-2 Brake System - General Information 206-00-2
DESCRIPTION AND OPERATION
Brake System
Overview
A Brake system without Anti-lock
Brake
I I system (ABS)
I B I Brake system with ABS I
I 1 I Brake master cylinder I -
1 2 1 Reservoir I
1 4 1 Brake pedal I
1 5 1 Brake pressure reduction valve I
1 6 1 Rear drum brake I
171t disk brake I
8 ABS hydraulic unit with integrated control
1 1 unit
1 9 I Wheel speed sensors I
Vehicles without ABS are equipped with brake
pressure reduction valves for the rear wheel
brakes. They are located in the corresponding
brake circuits at the brake master cylinder.
Vehicles with ABS do not need brake pressure
reduction valves because they are equipped with
electronic brake distribution (EBD).
The handbrake is cable operated on the rear
brakes.
On vehicles with a petrol engine the necessary
vacuum for the brake booster is generated by the
intake manifold.
On vehicles with a diesel engine, a vacuum pump
driven by the engine provides the necessary
vacuum for the brake booster.
2006.0 Fiesta lu2006 G281357en
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206-02-2 Drum Brake 206-02-2
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
I Grease - brake shoe adjuster I SAM-1C1024-A I
Silicon dielectric compound
I Super DOT 4 brake fluid I ESD-M6C57-A I
Specification
ESA-MI C171-A
Drum Brake Specification
I Brake shoe width I 36 mm I
-- -- - -
New brake drum nominal diameter
Worn brake drum discard diameter
*
1 worn brake shoe lining discard thickness * I I mm I
203 mm
204 mm
I * When the discard diameterlthickness has been reached, install a new brake drumlbrake shoes.
Toraue S~ecifications
I Description I Nm
I Wheel spindle retaining bolts I 70 I 52 I - I
I Wheel speed sensor retaining bolt I 10 I - I 89 I
2006.0 Fiesta 1212006 G22863en
Wheel cylinder retaining bolts
Brake hose to wheel cylinder union 10
17 -
13
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206-02-7 Drum Brake 206-02-7
REMOVAL AND INSTALLATION
Brake Shoes(l2 285 0)

Materials 5. Detach the wheel speed sensor from the
backing plate.
Name Specification
Silicon dielectric
compound
Removal
I. Remove the parking brake control trim panel.
Grease - brake shoe
adjuster
2. Loosen the parking brake cable adjustment
nut to the end of the thread.
SAM-1 C1024-A
Discard the retaining clip.
6. Remove the brake drum.
7. Remove the hold down springs.
3. Release the parking brake.
4. Remove the wheel and tire. For additional
information, refer to Section
204-04 [Wheels
and Tires]. *' ACAUTION:DO not damage the wheel
cylinder boots.
N0TE:Hold the wheel cylinder pistons in place with
a rubber band.
2006.0 Fiesta 1212006 GI 49887en
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206-04-3 Rear Disc Brake 206-04-3
DESCRIPTION AND OPERATION
Rear Disc Brake
Rear Wheel Hub and Disc Brake Assembly
Item Description Item Description
I 1 I Beam axle
2
3
I plate assembly
2006.0 Fiesta 1212006 G427693en
5
Brakediscshield
Brake caliper and brake caliper anchor
4
Wheel hub retaining nut
8
Dust cap
6
7
Wheel speed sensor ring
Brake disc
Wheelhub
9 Wheel
spindle
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206-04-1 1 Rear Disc Brake 206-04-1 I
REMOVAL AND INSTALLATION
Brake Disc Shield
General Equipment Using an electric hand drill, remove the rivets.
I Electric hand drill I
I Blind rivet gun I
Removal
1. Remove the brake disc.
For additional information, refer to: Brake
Disc
(206-04 Rear Disc Brake, Removal and
Installation).
2. Detach the wheel speed sensor from the
wheel spindle.
3. Remove the wheel spindle and wheel hub
assembly.
4. Remove the brake disc shield.
Installation
~CAUTION:M~~~ sure that the mating faces
are clean and free from rust and foreign
material.
N0TE:Using a blind rivet gun, install new rivets.
To install, reverse the removal procedure.
2006.0 Fiesta 1212006 G427698en
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206-09A-1 Anti-Lock Control 206-09A-I
SECTION 206-09A Anti-Lock Control
CONTENTS
PAGE
SPECIFICATIONS
........................................................................\
.............................................. Specifications 206-09A-2
DESCRIPTION AND OPERATION
........................................................................\
......................................... Anti-Lock Control 206-09A-3
........................................................................\
..................................................... Overview 206-09A-3
Function
........................................................................\
...................................................... 206-09A-3
Anti-Lock Control
........................................................................\
........................................ 206-09A-5
MK70 Anti-lock Brake System (ABS) ........................................................................\
......... 206-09A-5
........................................................................\
.................................................. MK60 ABS 206-09A-5
DIAGNOSIS AND TESTING
........................................................................\
........................................ Anti-Lock Control 206-09A-7
........................................................................\
.......................... Inspection and Verification 206-09A-7
REMOVAL AND INSTALLATION
......................................... Hydraulic Control Unit (HCU) -- Vehicles Built Up To: 0512004 206-09A-8
.......................................... Hydraulic Control Unit (HCU) -- Vehicles Built From: 0512004 206-09A-11
Anti-Lock Brake System (ABS) Module -- Vehicles Built Up To: 0512004 ......................... 206-09A-14
.......................... Anti-Lock Brake System (ABS) Module -- Vehicles Built From: 0512004 206-09A-17
........................................................................\
..... Rear Wheel Speed Sensor
(12 785 0) 206-09A-20
Rear Wheel Speed Sensor Ring
................................................................... (12 788 0) 206-09A-22
Front Wheel Speed Sensor
........................................................................\
.... (12 784 0) 206-09A-24
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