wheel bolts FORD FIESTA 2007 User Guide

206-00-6 Brake System - General Information 206-00-6
DIAGNOSIS AND TESTING
Symptom
Vibration when the brakes are
applied Possible
Sources Action
Grease or fluid on the brake
shoes or brake pads; glazed
linings. INSTALL
new brake shoes or
brake pads. REFER to:
i
Brake Shoes (206-02 Drum
Brake, Removal and Installa-
tion),
Brake Pads (206-03 Front Disc
Brake, Removal and Installa-
tion),
Brake Pads (206-04 Rear Disc Brake, Removal and Installa-
tion).
Worn or damaged brake shoes
or brake pads. INSTALL
new brake shoes or
brake pads. REFER to:
Brake Shoes (206-02 Drum
Brake, Removal and Installa-
tion),
Brake Pads (206-03 Front Disc
Brake, Removal and Installa-
tion),
Brake Pads (206-04 Rear Disc
Brake, Removal and Installa-
tion).
Loose caliper mounting
bolt(s). TIGHTEN the caliper mounting
bolt(s). REFER to:
Specifications (206-03 Front Disc Brake, Specifications),
Specifications (206-04 Rear Disc Brake, Specifications).
Insufficient grease on sliding grease
where neces-
parts.
Damaged brake drum contact
surface. REFER to: Brake Drum (206-
02 Drum Brake, Removal and
Installation).
Loose or missing rear wheel
spindle bolts. TIGHTEN or
INSTALL new rear
wheel spindle bolts.
REFER to: Specifications (204-
02 Rear Suspension, Specifications).
Go to Pinpoint Test
C.
2006.0 Fiesta 1212006 G28494en
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206-02-2 Drum Brake 206-02-2
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
I Grease - brake shoe adjuster I SAM-1C1024-A I
Silicon dielectric compound
I Super DOT 4 brake fluid I ESD-M6C57-A I
Specification
ESA-MI C171-A
Drum Brake Specification
I Brake shoe width I 36 mm I
-- -- - -
New brake drum nominal diameter
Worn brake drum discard diameter
*
1 worn brake shoe lining discard thickness * I I mm I
203 mm
204 mm
I * When the discard diameterlthickness has been reached, install a new brake drumlbrake shoes.
Toraue S~ecifications
I Description I Nm
I Wheel spindle retaining bolts I 70 I 52 I - I
I Wheel speed sensor retaining bolt I 10 I - I 89 I
2006.0 Fiesta 1212006 G22863en
Wheel cylinder retaining bolts
Brake hose to wheel cylinder union 10
17 -
13
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206-03-5 Front Disc Brake 206-03-5 - - --- -- -
REMOVAL AND INSTALLATION
Brake Pads(l2 234 0)
i Special Tool(s) Remove the brake hose retaining clip.
Retractor, Brake Caliper
Piston
206-005
Materials
Name Specification
I Silicone Grease I ESE-MlC171-A I
Removal
Brake Fluid - Super
I DOT4 4m &AUTION:S~~~~~~ the brake caliper to
prevent load being placed on the brake hose.
ESD-M6C57-A
Detach the brake caliper from the brake
caliper anchor plate.
A CAUTI0N:If brake fluid is spilt on the
paintwork, the affected area must be 1. Remove the brake caliper retaining bolt
immediately washed down with cold water. covers (if equipped).
2. Remove the brake caliper retaining bolts.
I. Remove the wheel and tire. I i For additional information, refer to: Wheel
and Tire
(204-04 Wheels and Tires, Removal
and Installation).
2. Remove the brake caliper retaining clip.
3. N0TE:Make a note of the position of the
brake hose to aid installation.
Detach the brake hose from the brake hose
support bracket.
5. Remove the brake pads.
2006.0 Fiesta 1212006 G149890en
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206-03-7 Front Disc Brake 206-03-7
REMOVAL AND INSTALLATION
Brake Caliper(l2 243 0) /
' General Equipment 2. Disconnect the brake hose.
Brake hose
clamp
Materials
Name Specification
I Silicone Grease I ESE-MlC171-A I
Removal
A CAUTI0N:If brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
1. Remove the wheel and tire.
4. Remove the brake caliper.
For additional information, refer to: Wheel
and Tire
(204-04 Wheels and Tires, Removal I. Remove the brake caliper retaining bolt
and Installation). covers (if equipped).
2. Remove the brake caliper retaining clip. 2. Remove the brake caliper retaining bolts.
5. Remove the brake pads.
3' ACAUTION:C~~ the brake hose to prevent
fluid loss or dirt ingress.
N0TE:Use a wrench to prevent the brake hose
from rotating.
Disconnect the brake hose from the brake
caliper.
I. Using a brake hose clamp, clamp the brake
hose.
Installation
ACAUTION:D~ not twist the brake hose
when connecting the brake hose to the brake
caliper to prevent damage to the brake hose.
- -
2006.0 Fiesta 1212006 G149891en
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206-09A-2 Anti-Lock Control 206-09A-2
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
Specificat
1 ions I
I Super DOT 4 brake fluid
Hydraulic control unit (HCU) to support bracket
retaining bolts
I Wheel speed sensor retaining bolts I 9 I - I 80 I
HCU support bracket retaining bolts
Brake tube to HCU unions
I Anti-lock brake system (ABS) module to HCU I 5 I - I 44 I
I retaining bolts
20
18
2006.0 Fiesta 1212006 GII 2960en
15
13 -
-
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206-09B-2 Anti-Lock Control - Traction Control 206-09B-2
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
I I Specifications I {-
I Super DOT 4 brake fluid I ESD-M6C57-A 1 \.,
Torque S~ecifications
Hydraulic control unit (HCU) support bracket
retaining bolts
2006.0 Fiesta 1212006 G89252en
HCU retaining bolts
Brake tube to HCU union
Wheel speed sensor retaining bolt 23 10
13
9 17
-
-
10
-
89
-
80
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206-09C-2 Anti-Lock Control - Stability Assist 206-096-2
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
Specificat
I ions 1
/ Super DOT 4 brake fluid
Torque Specifications
Description
I Nm I Ib-ft I Ib-in I
HCU support bracket retaining bolts I 20 I 15 I - I
Hydraulic control unit (HCU) to support bracket
retaining bolts
Brake tube to HCU unions
I 18 I 13 I - I
9
Wheel speed sensor retaining bolts I 9 I - I 80 I
Stability assist module to HCU retaining bolts I 5 I - I 44 I
2006.0 Fiesta 12/2006 G314562en
Yaw rate sensor and accelerometer assembly
retaining bolts
Yaw rate sensor and accelerometer assembly cover
retaining bolts 5
4
-
-
44
35
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21 1 -00-1 3 Steering System - General Information 211-00-13
DIAGNOSIS AND TESTING
Steering does not vary with
increased wheel rotation Possible Sources
Action
Loose steering gear retaining
bolts.
CHECK and INSTALL new
steering gear retaining bolts as
necessary.
REFER to: Specifications
(21 1 -
02 Power Steering, Specifica-
tions).
Worn power steering pump. INSTALL
a new power steering
pump. REFER to:
(21 1-02
Power Steering)
Power Steering Pump
- I .3L
Duratec-8V
(Rocam)
(Removal and lnstallation),
Power Steering Pump
- I .25L
Duratec-16V (Sigma)/l.4L
Duratec-1 6V (Sigma)/l .6L
Duratec-1
6V (Sigma),
Vehicles With: Air Condi-
tioning (Removal and Installa-
tion),
Power Steering Pump
- 1.25L
Duratec-I 6V (Sigma)/l.4L
Duratec-I 6V (Sigma)/l.GL
Duratec-I 6V (Sigma),
Vehicles Without: Air Condi-
tioning (Removal and Installa-
tion),
Power Steering Pump
- 1.4L
Duratorq-TDCi (DV) Diesel
(Removal and lnstallation),
Power Steering Pump
- 2.OL
Duratec-HE (M14) (Removal
and lnstallation).
Worn tie-rod. CARRY
OUT the tie-rod
component test. REFER to Tie-
Rod Component Test in this
procedure.
Worn tie-rod ends. INSTALL new
components as
necessary.
REFER to: Tie Rod End
(21 1-
03 Steering Linkage, Removal and Installation).
Worn front suspension bush-
ings. CHECK and INSTALL new
components as necessary.
REFER to: Suspension System
(204-00 Suspension System
- General Information,
Diagnosis and Testing).
2006.0 Fiesta 1212006 GI 49906en
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211 -00-14 Steering System - General Information 21 1-00-1 4
DIAGNOSIS AND TESTING
Symptom
Engine stalls when parking with
engine speed at idle Possible
Sources Action
I Worn front suspension lower 1. CARRY OUT the suspension f-
ball joint inspection component'
test.
REFER to: Suspension System
(204-00 Suspension System
- General Information,
Diagnosis and Testing).
Steering gear bushings worn
or perished. CHECK
and INSTALL new
components as necessary.
REFER to: Steering Gear
Bushing (21 1-02 Power
Steering, Removal and
Installation).
Loose steering gear retaining
bolts. CHECK and INSTALL new
steering gear retaining bolts as
necessary.
REFER to: Specifications (21 1
-
02 Power Steering, specifica-
tions).
Loose steering column retaining bolts.
CHECK and INSTALL new
steering column retaining bolts as necessary.
REFER to: Specifications (21 1
-
04 Steering Column,
Specifications).
Loose steering column to
steering gear pinion retaining bolt. CHECK
and INSTALL a new
steering column to steering
gear pinion retaining bolt as
necessary.
REFER to: Specifications (21 1
-
02 Power Steering, specifica-
tions).
I Excessive steering gear back-
lash. CARRY
OUT the steering
linkage component test.
REFER to Steering Linkage
Component Test in this
procedure.
Power steering pressure (PSP)
or additional information, refer
switch or circuit.
1. I to WDS.
Components Tests
Steering Linkage
column bearing wear, steering column universal
joint free play, steering wheel or steering column
looseness. The steering column cannot be
repaired. Install a new steering column.
('- .,
1. Grasp the steering wheel firmly and move it up REFER to: Steering Column
(21 1-04 Steering "'
and down and to the left and right without Column, Removal and Installation).
turning the steering wheel, to check for steering
2006.0 Fiesta 1212006 Gl49906en
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21 1 -00-23 Steering System - General Information 21 1 -00-23
GENERAL PROCEDURES
Power Steering System Flushing - 1.25L Duratec-1 6V
(Sigma)/l.4L Duratec-1 6V (Sigma)/lm6L Duratec-1 6V
(Sigma)(l3 001 0)
I. Raise and support the vehicle. For additional
information, refer to: (1
00-02 Jacking and
Lifting)
ES21202
Jacking (Description and Operation),
Lifting (Description and Operation).
Socket, Spark Plug
303-499 (2
1 -202) Allow
the fluid to drain into a suitable
container.
2. Disconnect the crankshaft position (CKP) 4. Place the end of the power steering fluid
sensor electrical connector.
reservoir return hose into a suitable
container.
5. Lower the vehicle until the wheels are clear
of the floor to allow the steering wheel to be
rotated from lock to lock.
6. Remove the air cleaner.
3. N0TE:Using a suitable blanking cap, cap the
end of the hose from the power steering fluid
reservoir.
Disconnect the power steering fluid reservoir
return hose quick release coupling.
1. Press the power steering fluid reservoir return
hose quick release coupling locking tangs.
2. Disconnect the power steering fluid reservoir
return hose quick release coupling.
1. Disconnect the air cleanei- outlet pipe.
2. Disconnect the air cleaner inlet pipe.
3. Remove the retaining bolts.
2006.0 Fiesta 1212006 G91886en
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