manual transmission FORD FIESTA 2007 Workshop Manual

Manual Transmission/Transaxle External
308-06-8 Controls 308-06-8
REMOVAL AND INSTALLATION
Gearshift Cables(l6 575 0)
Removal 6. Remove the gearshift cables cover.
I. Remove the gearshift lever.
For additional information, refer to Gearshift
Lever in this section.
2. Remove the air cleaner. For additional
information, refer to Section
303-12 [Intake
Air Distribution and Filtering].
3. Raise and support the vehicle. For additional
information, refer to Section
100-02 [Jacking
and Lifting].
4. Remove the exhaust front hanger insulator.
5. Detach the exhaust heat shield from the floor
panel.
Slide the heat shield backwards.
7. Detach the gearshift cables from the
transaxle.
I. Detach the gearshift cable and the selector
cable from the selector levers.
2. Turn the abutment sleeves clockwise and
detach the cables from the bracket.
8. Detach the gearshift cables from the
retaining clip.
2006.0 Fiesta 1212006 GI 86745en
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Manual Transmission/Transaxle External
Controls
REMOVAL AND INSTALLATION
9. Detach the selector cable from the retaining 13.
Detach the gearshift cables bushing from
/. clip. the floor
panel and pull the cables through
to the vehicle interior.
10. Lower the vehicle.
11. Remove the air distribution channel.
12. Cut the floor covering and the sound
deadening material to gain access to the
gearshift cable bushing. Installation
1. N0TE:Do not bend or kink the gearshift
cables.
Feed the gearshift cables through the floor
panel and attach the gearshift cables
bushing.
2. Install the air distribution channel.
-- - -
2006.0 Fiesta 1212006 GI 86745en
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Manual Transmission/Transaxle External
308-06-1 0 Controls 308-06-1 0
REMOVAL AND INSTALLATION
3. Raise and support the vehicle. For additional 7. Install the exhaust front hanger insulator.
information, refer to Section
100-02 [Jacking
and Lifting].
4. Attach the gearshift cables to the bracket
and turn the abutment sleeves
counterclockwise.
6. Attach the exhaust heat shield to the floor
panel.
Slide the heat shield forwards. 8.
Attach
the gearshift cables to the retaining
clip.
9. Attach the selector cable to the retaining clip.
10. Install the gearshift lever.
For additional information, refer to
Gearshift Lever in this section.
11. Install the air cleaner. For additional
information, refer to Section
303-12 [Intake (
Air Distribution and Filtering].
2006.0 Fiesta 1212006 GI 86745en
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Manual Transmission/Transaxle External
308-06-1 1 Controls 308-06-1 1
REMOVAL AND INSTALLATION
12. Adjust the gearshift cables. For additional
information, refer to Section
308-00
i ' [Manual Transmission/Transaxle and Clutch
- General Information].
-- -
2006.0 Fiesta 1212006 GI 86745en
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31 0-01 -6 Fuel Tank and Lines 31 0-01 -6
REMOVAL AND INSTALLATION
Fuel Tank(23 554 0)
Special Tool(s)
I I Wrench, Sender Unit, Fuel
General Equipment
I Transmission jack I
Removal
All vehicles
WARNINGS:
A Do not smoke or carry lighted tobacco or
open flame of any type when working on
or near fuel related components. Highly
flammable vapors are always present and
may ignite. Failure to follow these
instructions may result in personal injury.
A This procedure involves fuel handling. Be
prepared for fuel spillage at all times and
always observe fuel handling precautions.
Failure to follow these instructions may
4. Remove the floor panel crossmember. (
5. Detach the exhaust system from the center
exhaust hanger insulator.
result in personal injury.
I
1. Release the fuel system pressure. For 6. N0TE:When detaching the exhaust system
additional information, refer to
allow the system to be supported by the rear
Section
31 0-00 [Fuel System - General
suspension assembly.
Information].
. Detach the exhaust system from the rear 2. Drain the fuel tank. For additional
exhaust hanger insulator.
information, refer to Section
31 0-00 [Fuel
System
- General Information].
3. Raise and support the vehicle. For additional
information, refer to Section
100-02 [Jacking
and Lifting].
2006.0 Fiesta 1212006 GI 89084en
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31 0-01 -7 Fuel Tank and Lines 31 0-01 -7
REMOVAL AND INSTALLATION
7. Remove the exhaust system heat shield. Using
a suitable transmission jack, support
/ the fuel tank.
*' Ac*u~~oN:when removing the fuel tank 10. Remove the fuel tank support strap rear vent and filler pipes, do not use any sharp
edge tools to lever off the pipes. Failure to retaining bolts.
follow this instruction may cause damage to
the pipes.
N0TE:Make note of the positions of the retaining
clamps to make sure they are positioned in exactly
the same positions when installing.
Disconnect the fuel tank filler pipe and the
fuel tank vent pipe from the fuel tank.
I I Discard the retaining clamps.
9m ACAUTION:~~~ a suitable packing material
to prevent damage to the underside of the
fuel tank.
11. N0TE:Make note of the positions of the
support straps to make sure they are
positioned in exactly the same positions
when installing (left-hand over right-hand).
Remove the fuel tank support straps.
2006.0 Fiesta 1212006 GI 89084en
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