206-04 FORD FIESTA 2007 Owner's Manual

206-04-6 Rear Disc Brake 206-04-6
REMOVAL AND INSTALLATION
Brake Pads(l2 238 0)
Special Tool(s) Detach the brake caliper from the brake (
I Retractor, Rear Brake Caliper I caliper anchor plate.
Piston
206-0
1 2
Materials
Name Specification
Removal 5. Remove the brake pads.
Brake Fluid - Super
I DOT4
A CAUTI0N:lf brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
ESD-M6C57-A
1. Release the parking brake.
2. Remove the wheel and tire.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
and Installation).
3. Detach the brake hose from the brake hose
support bracket.
Installation
1. CAUTIONS:
n~hen the brake caliper piston is retracted
into the brake caliper piston housing, brake
fluid will be displaced into the brake fluid
reservoir.
Asupport the brake caliper during brake
caliper piston retraction.
4m ACAUTION:S~~~~~~ the brake caliper to
prevent load being placed on the brake hose.
2006.0 Fiesta 1212006 G427695en
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206-0417 Rear Disc Brake 206-0417
REMOVAL AND INSTALLATION
Using the special tool, retract the brake
caliper piston.
2. N0TE:Make sure that the brake pad contact
points are clean and free from contamination.
To install, reverse the removal procedure.
3. Fully depress and release the brake pedal.
4. Check the fluid level in the brake fluid
reservoir and top up
if necessary with brake
fluid.
2006.0 Fiesta 1212006 G427695en
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206-04-8 Rear Disc Brake 206-04-8
REMOVAL AND INSTALLATION
Brake Caliper(l2 253 0) f
Special Tool(s) 4. Using a brake hose clamp, clamp the brake (
I Retractor, Rear Brake Caliper I hose.
General Equipment
I Brake hose clamp I
Materials
Name Specification
Brake Fluid - Super ESD-M6C57-A
DOT4 5n ~CAUTION:C~~ the brake hose to prevent
fluid loss or dirt ingress.
Removal Disconnect the brake tube from the brake
caliper.
A CAUTI0N:If brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
I. Release the parking brake.
2. Remove the wheel and tire.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
and Installation).
3. Detach the parking brake cable from the
brake caliper.
I. Pull back the brake caliper lever.
2. Disconnect the parking brake cable from the
brake caliper lever.
6. Detach the brake caliper from the brake
3. Detach the parking brake cable from the caliper anchor plate.
brake caliper.
2006.0 Fiesta 1212006 G427696en
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206-04-9 Rear Disc Brake 206-04-9
REMOVAL AND INSTALLATION
7. Remove the brake pads.
8. Remove the brake caliper anchor plate.
Installation
I. Using the special tool, retract the brake
caliper piston.
2.
N0TE:Make sure that the brake pad contact
points are clean and free from contamination.
To install, reverse the removal procedure. 3.
Bleed the brake system. For additional
information, refer to: (206-00 Brake System
- General Information)
Brake System Bleeding (General
Procedures),
Brake System Pressure Bleeding (General
Procedures).
-- - - -
2006.0 Fiesta 1212006 G427696en
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206-04-1 0 Rear Disc Brake 206-04-1 0
REMOVAL AND INSTALLATION
Brake Disc(l2 225 0) /'
Removal
1. Release the parking brake.
2. Remove the wheel and tire.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
and Installation).
3. Detach the brake hose from the brake hose
support bracket.
4a &AUTION:S~~~~~~ the brake caliper and
brake caliper anchor plate assembly to
prevent load being placed on the brake hose.
Detach the brake caliper and brake caliper
anchor plate assembly from the wheel
spindle (parking brake cable shown removed
for clarity).
Remove the brake disc retaining clip (if (-
equipped).
Installation
1. To install, reverse the removal procedure.
5. Remove the brake disc.
2006.0 Fiesta 1212006 G427697en
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206-04-1 1 Rear Disc Brake 206-04-1 I
REMOVAL AND INSTALLATION
Brake Disc Shield
General Equipment Using an electric hand drill, remove the rivets.
I Electric hand drill I
I Blind rivet gun I
Removal
1. Remove the brake disc.
For additional information, refer to: Brake
Disc
(206-04 Rear Disc Brake, Removal and
Installation).
2. Detach the wheel speed sensor from the
wheel spindle.
3. Remove the wheel spindle and wheel hub
assembly.
4. Remove the brake disc shield.
Installation
~CAUTION:M~~~ sure that the mating faces
are clean and free from rust and foreign
material.
N0TE:Using a blind rivet gun, install new rivets.
To install, reverse the removal procedure.
2006.0 Fiesta 1212006 G427698en
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206-0516 Parking Brake and Actuation 206-05-6
DIAGNOSIS AND TESTING
TEST CONDITIONS
A2: CHECK FOR WORN BRAKE SHOES OR PADS
rn Inspect the brake shoes or pads for excessive
wear.
REFER to: Specifications (206-00, Specifica-
tions)
I Brake Shoes (206-02 Drum Brake, Removal
and Installation)
I Brake Pads (206-04, Removal and Installation).
Are the brake shoe linings or brake pads OK?
+ Yes
GO to A3.
+ No
INSTALL new brake shoes or pads.
REFER to: Brake Shoes (206-02 Drum Brake,
Removal and Installation)
I Brake Pads (206-04, Removal and Installa-
tion).
TEST the system for normal operation.
A3: CHECK FOR DAMAGED PARKING BRAKE CABLES
lnspect the parking brake cables and conduits
for damage, rust or fraying.
Are the parking brake cables and conduits OK?
+ Yes
CHECK for other causes such as loose
parking brake control or conventional brake
system components.
+ No
REPAIR or INSTALL cables and conduit as
necessary. TEST the system for normal
operation.
2006.0 Fiesta 1212006 GI 7495en
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206-05-8 Parking Brake and Actuation 206-05-8
DIAGNOSIS AND TESTING
TEST CONDITIONS
B4: CHECK REAR PARKING BRAKE CABLES
Disconnect the parking brake at the rear brakes,
one at a time.
- Rotate the wheel affected by the disconnected
parking brake.
Did the wheel turn freely?
-+ Yes
INSTALL a new parking brake control lever
on the rear drum brakes or caliper assembly
on rear disc brakes.
REFER to: Brake Shoes (206-02 Drum Brake,
Removal and Installation)
I Brake Caliper (206-04, Removal and Install-
ation).
TEST the system for normal operation.
-+ No
REFER to: Brake System (206-00, Diagnosis
and Testing).
2006.0 Fiesta 1212006 GI 7495en
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206-09A-22 Anti-Lock Control 206-09A-22
REMOVAL AND INSTALLATION
Rear Wheel Speed Sensor Ring(l2 788 0)
Special Tool(s)
I I Installer, ABS Sensor Ring I
General Eaui~ment
I Soft faced hammer I
Removal
Remove and discard the wheel hub retaining \.
nut.
Vehicles with rear drum brakes
All vehicles
1. Remove the brake drum. 5. Remove and discard the wheel speed sensor
For additional information, refer to: Brake ring
(brake disc shown).
Drum
(206-02 Drum Brake, Removal and
Installation).
Vehicles with rear disc brakes
2. Remove the dust cap.
Installation
All vehicles
1. CAUTIONS:
AMake sure the wheel speed sensor ring 3. Remove the brake disc.
is not knocked, damaged and kept free from
For additional information, refer to: Brake metal
fragments.
Disc
(206-04 Rear Disc Brake, Removal and
Installation).
A~rotect the face of the wheel speed
sensor ring with a non-ferrous flat block to
4. Remove the wheel hub.
prevent damage.
AMake sure the wheel hub or brake drum
is adequately supported and do not allow
it
to rest on the wheel studs. f
AMake sure the wheel speed sensor ring ''- '
is pressed on slowly and squarely until fully
seated.
ADO not exceed a maximum load of 10 kN.
2006.0 Fiesta 1212006 GI 83776en
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Anti-Lock Control
REMOVAL AND INSTALLATION
Using the special tool, install a new wheel Using
a soft faced hammer and a wooden
/ speed sensor ring (brake disc shown). block,
install the dust cap.
Vehicles with rear disc brakes
2. CAUTIONS:
AAvoid any impact on the wheel speed
sensor ring.
n~ake sure the wheel speed sensor ring
is clean.
A~void any contact between the wheel
, speed sensor ring and a magnetic surface.
( , A~otate the hub assembly 10 times
counterclockwise when tightening the wheel
hub retaining nut to prevent damage to the
wheel bearing.
Vehicles with rear drum brakes
5. CAUTIONS:
AAvoid any impact on the wheel speed
sensor ring.
AMake sure the wheel speed sensor ring
is clean.
AAvoid any contact between the wheel
speed sensor ring and a magnetic surface.
Install the brake drum.
For additional information, refer to: Brake
Drum (206-02 Drum Brake, Removal and
Installation).
N0TE:lnstall a new wheel hub retaining nut.
Install the wheel hub.
3. Install the brake disc.
For additional information, refer to: Brake
Disc (206-04 Rear Disc Brake, Removal and
Installation).
4.
N0TE:lf the dust cap is damaged a new dust
cap must be installed.
2006.0 Fiesta 1212006 GI 83776en
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