accessory FORD FIESTA 2007 Owner's Manual

,303-01 B-6 Engine - 2.OL Duratec-HE (M14) 303-01 B-6
SPECIFICATIONS
I Description I Nm' I Ib-ft I Ib-in I
Evaporative emission (EVAP) valve retaining
bracket retaining nut and bolt
Valve cover retaining bolts
I 10 I - I 89 I
Cylinder block blanking plug
Coolant pump pulley retaining bolts
Coolant pump retaining bolts
Oil level indicator and oil level indicator tube upper
retaining bolt
Oil level indicator and oil level indicator tube lower
retaining bolt 20
25
10
Oil pressure switch I 15 I 11 I - I
I Oil pan retaining bolts
15
18
-
-
-
89
I Crankshaft rear seal carrier retaining bolts I 10 I - I 89 I
Oil drain plug
Oil cooler to oil filter adaptor retaining bolt
I Flywheel retaining bolts I a) I - I - I
28
34
I Knock sensor retaining bolt I 20 I 15 I - I
Oil filter adaptor retaining bolts
Positive crankcase ventilation housing retaining
bolts
I Thermostat housing retaining bolts I 10 I - I 89 I
21
25
I Oil pump retaining bolts I a) I - I - I
-
-
25
10
I Oil pump sprocket retaining bolt I 25 I 18 I - I
18
-
-
89
Oil pump chain guide retaining bolts
Oil pump chain tensioner retaining bolt
I Crankshaft position sensor retaining bolts I 7 I - I 62 I
Timing chain guide retaining bolts
Timing chain tensioner retaining bolts
I Accessory drive belt idler pulley retaining bolt I 25 I 18 I - I
10
10
I Intake manifold retaining bolts I 18 I 13 I - I
10
10
I Transaxle left-hand retaining bolts I 44 I 32 I - I
-
-
I Transaxle right-hand retaining bolts I 44 I 32 I - I
89
89
-
-
89
89
Transaxle lower retaining bolts
Halfshaft center bearing carrier retaining bolts
I Lower arm ball joint retaining bolt I 48 I 35 I - I
Intermediate shaft bearing cap retaining nuts
2006.0 Fiesta 1212006 G451278en
40
48
25 30
35 -
-
18 -
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303-01 B-28 Engine - 2.OL Duratec-HE (M14) 303-01 B-28
IN-VEHICLE REPAIR
10. Remove the valve cover.
11. Remove the drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
12.
N0TE:Only rotate the crankshaft in the
normal direction of rotation.
Rotate the crankshaft until piston no.
1 is
approx. 45 degrees before TDC. Using
the special tool, remove the crankshaft
pulley.
14. Remove the crankshaft front seal.
For additional information, refer to:
Crankshaft Front Seal (303-01 Engine
-
2.OL Duratec-HE (M14), Invehicle Repair).
15. Remove the front friction washer (engine
shown removed for clarity).
. Discard the friction washer.
16. N0TE:Do not damage the inner constant
13.
N0TE:Do not discard the crankshaft pulley velocity
(CV) joint boot.
bolt. Pull the inner CV joint boot off the
intermediate shaft.
2006.0 Fiesta 1212006 G451288en
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303-01 B-33 Engine - 2.OL Duratec-HE (M14) 303-01 B-33
IN-VEHICLE REPAIR
2. Insert the tool supplied so that it engages 34. N0TE:lf necessary, install a new valve
with the teeth of the crankshaft pulley. cover gasket.
31. Install the CKP sensor (engine shown
removed for clarity).
1. Install the CKP sensor bolts.
2. Remove the tool.
Install the valve cover.
Tighten the bolts in the sequence shown.
35. Using the special tool, install the spark
plugs.
. Install the drive belt.
36. Using the special tool, connect the spark
For additional information, refer to:
plug connectors.
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
33. Apply sealant thinly on the areas shown.
-- - -- -
2006.0 Fiesta 1212006 G451288en
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303-01 B-40 Engine - 2.OL Duratec-HE (M14) 303-01 B-40
IN-VEHICLE
REPAIR
5. Disconnect the camshaft position (CMP) 8. Using the special tool, disconnect the spark
sensor electrical connector.
plug electrical connectors.
1.
6. Remove the air cleaner retaining bracket. 9. Using the special tool, remove the spark
plugs.
7. Remove the evaporative emission (EVAP)
valve support bracket.
10. Remove the valve cover.
11. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
c
2006.0 Fiesta la2006 G451293en
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303-01 B-47 Engine - 2.OL Duratec-HE (M14) 303-01 B-47
IN-VEHICLE REPAIR
29. Connect the generator electrical
connectors.
Clip the wiring harness.
33. N0TE:lnstall a new valve cover gasket if
necessary.
Install the valve cover.
Tighten the bolts in the sequence shown.
I I
30. Connect the crankshaft position (CKP) I I
sensor electrical connector.
34. Using the special tool, install the spark
plugs.
31. Install the accessory drive belt.
For additional information, refer to:
35. Using the special tool, connect the spark
Accessory Drive Belt
- 2.OL Duratec-HE
plug electrical connectors.
(M14) (303-05 Accessory Drive, Removal
and Installation).
32. Apply a small bead of sealant to the areas
as shown.
2006.0 Fiesta 1212006 G451293en
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303-01 B-74 Engine - 2.OL Duratec-HE (M14) 303-01 B-74
REMOVAL
Engine
Special Tool(s)
I I Remover, Power Steering I
I I Removerllnstaller, Hose
General Equipment
I Workshop table I
I Engine hoist I
I Securing straps I
Removal
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable vapors are
always present and may ignite. Failure to
follow these instructions may result in
personal injury.
1. Remove the air cleaner. c.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (30312
Intake Air Distribution and Filtering,
Removal and Installation).
2. Remove the battery tray.
For additional information, refer to: Battery
Tray
- 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and Cables, Removal
and Installation).
3. Loosen the strut and spring assembly top
mount nuts by three turns on both sides.
4. Remove the right-hand
headlamp assembly.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation).
5. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
6. Drain the cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling
- 2.OL Duratec-HE
(M14), General Procedures).
7. Detach the exhaust flexible pipe from the
exhaust manifold.
For additional information, refer to: Exhaust
Flexible Pipe
- 2.OL Duratec-HE (M14)
(309-00 Exhaust System, Removal and
Installation).
2006.0 Fiesta 1212006 G451290en
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303-01 B-89 Engine - 2.OL Duratec-HE (M14) 303-01 B-89
DISASSEMBLY
33. Remove the power steering pump. 36. Remove the coolant pump pulley.
34. Remove the accessory drive belt tensioner. 37. Using the special tools, prevent the
crankshaft pulley from rotating and remove
the crankshaft pulley.
35. Remove the accessory drive belt idler
pulley.
2006.0 Fiesta 1212006 G451309en
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303-01 B-I 05 Engine - 2.OL Duratec-HE (M14) 303-01 B-105 -- -
ASSEMBLY
57. Install the accessory drive belt idler pulley. Tighten the bolts in the sequence shown.
58. 1 nstall the accessory drive belt tensioner. 61 Install the evaporative emission (EVAP)
valve support bracket.
59. Apply a small bead of sealant to the areas
as shown.
62. Using the special tool, install the spark
plugs.
60. N0TE:lnstall a new valve cover gasket if
necessary.
Install the valve cover.
2006.0 Fiesta 1212006 G451310en
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303-01 8-1 20 Engine - 2.OL Duratec-HE (M14) 303-01 B-I 20
INSTALLATION
57. Connect the cooling fan motor and cooling
fan resistor electrical connectors.
58. Install the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
59. Adjust the gearshift cables.
For additional information, refer to:
Gearshift Cable Adjustment (308-00
Manual
Transmission/Transaxle and
Clutch
- General Information, General
Procedures).
60. Bleed the hydraulic clutch system.
For additional information, refer to: Clutch
System Bleeding (308-00 Manual
Transmission/Transaxle and Clutch -
General Information, General Procedures).
61. Install the battery tray.
For additional information, refer to: Battery
Tray
- 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and Cables, Removal
and Installation).
62. Install the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (3031 2
Intake Air Distribution and Filtering,
Removal and Installation).
63. Fill and bleed the cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling - 2.OL Duratec-HE
(M14), General Procedures).
2006.0 Fiesta 1212006 G451291 en
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Engine Cooling - I .3L DuratecdV
(Rocam)ll.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
DESCRIPTION AND OPERATION
Components
Coolant pump
The coolant pump is secured to the engine block
at the timing gear end.
Item Description It is driven through a pulley b; the accessory drive
2006.0 Fiesta 1212006 GI 79022en
belt.
The gasket for the coolant pump must not be
reused. 1
2
I
Coolant pump
Coolant pump gasket
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