transmission FORD FIESTA 2007 Owner's Guide
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Page 147 of 1226
204-04-3 Wheels and Tires 204-04-3
DIAGNOSIS AND TESTING
Wheels and Tires
lnspection and Verification
Visual Inspection Chart
I Mechanical I
I Tire pressure(s) * I
I Wheel nuts I
I Wheel studs I
* Vehicles equipped with a tire pressure monitoring system must be inspected for correct operation
using the diagnostic tool.
To maximize tire performance, inspect the tires for
signs of incorrect inflation and uneven wear which
may indicate a need for balancing, rotation or
suspension alignment. Tires should also be
checked frequently for cuts, stone bruises,
abrasions, blisters and for objects that may have
become embedded in the tread. More frequent
inspections are recommended when rapid or ( extreme temperature changes occur or when road
surfaces are rough or occasionally littered with
foreign material.
As a further visible check of tire condition, tread
wear indicators are molded into the bottom of the
tread grooves. When these indicator bands become
visible, new tires must be installed.
Tire Wear Diagnosis
Uneven wear is usually caused by either excessive
camber or excessive toe on tires.
Sometimes incorrect toe settings or worn struts will
cause severe 'cupping' or 'scalloped' tire wear on
non-driven wheels.
Severely incorrect toe settings will also cause other unusual wear patterns.
Tire Vibration Diagnosis
A tire vibration diagnostic procedure always begins
with a road test. The road test and customer
interview (if available) will provide much of the
information needed to find the source of a vibration. During
the road test, drive the vehicle on a road
that is smooth and free of undulations. If vibration
is apparent, note and record the following:
- the speed at which the vibration occurs.
- what type of vibration occurs in each speed
range.
- mechanical or audible
- how the vibration is affected by changes in the
following:
- engine torque
- vehicle speed
- engine speed
- type of vibration - sensitivity:
- torque sensitive
- vehicle speed sensitive
- engine speed sensitive
The following explanations help isolate the source
of the vibration.
Torque Sensitive
This means that the condition can be improved or
made worse by accelerating, decelerating,
coasting, maintaining a steady vehicle speed or
applying engine torque.
Vehicle Speed Sensitive
This means that the vibration always occurs at the
same vehicle speed and is not affected by engine
torque, engine speed or the transmission gear
selected.
2006.0 Fiesta 1212006
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Page 148 of 1226
204-0414 Wheels and Tires 204-04-4
DIAGNOSIS AND TESTING
Engine Speed Sensitive A thumping noise usually means that the tire is flat
or has soft spots making a noise as they slap the
This means that the vibration occurs at varying
roadway. Tire whine can be distinguished from axle
vehicle speeds when a different transmission gear
noise. Tire whine remains the same over a range
is selected. It can sometimes be isolated by
of speeds.
increasing Or decreasing engine with the A complete road test procedure is described in transmission in NEUTRAL or by stall testing with Section the transmission in gear. If the condition is engine
speed sensitive, the-cause is probably not related
REFER to: Noise, Vibration and Harshness (NVH)
to the tires. (1
00-04 Noise, Vibration and Harshness,
If the road test indicates that there is tire whine, Diagnosis and
Testing).
but no shake or vibration, the noise originates with
the contact between the tire and the road surface.
Symptom Chart
Symptom Possible Sources Action
Tire(s) show excess wear on
edge of tread
I Vehicle overloaded. I CORRECT as necessary. I
Tire(s) under-inflated.
lncorrect wheel alignment. ADJUST the tire pressure(s).
ADJUST the wheel alignment.
REFER to: (204-00 Suspension
System
- General Information)
Specifications (Specifications), Front Toe Adjustment (General
Procedures).
Tire(s) show excess wear in Tire(s) over-inflated.
I I
ADJUST the tire pressure(s).
I center of tread
Other excessive tire wear Incorrect tire pressure(s).
concerns
need rotating.
ADJUST the tire pressure(s).
ROTATE the wheel and tire
assemblies.
lncorrect wheel alignment. ADJUST the wheel alignment.
REFER to: (204-00 Suspension
System
- General Information)
Specifications (Specifications), Front Toe Adjustment (General
Procedures).
I Vehicle overloaded.
Loose or leaking front strut and
spring assembly. CORRECT as necessary.
I
2006.0 Fiesta 1212006 G25362en
TIGHTEN
or INSTALL new
suspension components as
necessary.
REFER to: Shock Absorber
and Spring Assembly (204-01
,
Front Suspension, Removal
and Installation).
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Page 154 of 1226
205-04-2 Front Drive Halfshafts 205-04-2
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
Description
/ Specificat 1
ions
Manual transmission fluid
Grease, outer constant velocity (CV) WSS-MI C
joint
1 259-A1 1
Grease, inner constant velocity (CV) WSS-MI C
joint
1 259-A1 1
Toraue S~ecifications
Outer constant velocity (CV) joint boot
Constant Velocity (CV) Joint Boot Capacities
Inner constant velocity (CV)
joint boot
Description
I Lower arm ball joint pinch bolt nut I 48 I 35 I - I
Grams
I Intermediate shaft center bearing cap retaining nuts I 25 I 18 I - I
I Wheel hub retaining nut 1 290 1214 1 - I
I Strut and spring assembly top mount retaining nuts I 25 I 18 I - I
I CV joint boot clamps I 21 I 15 I - I
2006.0 Fiesta iu200s GII 3103en
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205-04-6 Front Drive Halfshafts 205-04-6
REMOVAL AND INSTALLATION
Front Halfshaft LH(14 320 0)
I I Installer, Halfshaft
(%. .
1 All vehicles
1. Loosen the strut and spring assembly top
mount retaining nuts by three turns.
General
Eaui~ment
I Four leg puller I
Tire Lever
Materials
Name Specification
Removal
Manual transmission
1 fluid
A WARNING:Refer to the Material Safety Data
Sheets for the Automatic Transmission
Fluid
E-AW. Failure to follow this
instruction may result in personal injury.
Certain Transmission and Power Steering
fluids supplied to Ford contain additives
which may cause skin irritation or other
skin reactions after contact.
WSD-M2C200-C
2' ACAUTION:~~~ a socket to loosen the
wheel hub retaining nut to prevent damage.
Remove the wheel hub retaining nut.
Discard the wheel hub retaining nut. ,'
3. Remove the wheel and tire.
For additional information, refer to: Health For
additional information, refer to: Wheel
and Safety Precautions
(1 00-00 General and
Tire (204-04 Wheels and Tires, Removal
Information, Description and Operation). and
Installation).
See
- Transmission Fluids.
4m Ac~u~10~:~rotect the ball joint seal using
a soft cloth to prevent damage.
Detach the lower arm ball joint from the
wheel knuckle.
2006.0 Fiesta IZIZOO~ G113104en
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Page 159 of 1226
205-04-7 Front Drive Halfshafts 205-04-7
REMOVAL AND INSTALLATION
Remove the heat shield.
5m ~~~~~~~~~~~~~~~t the halfshaft. The inner
joint must not be bent more than
18 degrees.
The outer joint must not be bent more than
45 degrees.
Using a suitable four leg puller, detach the
halfshaft from the wheel hub.
Secure the halfshaft to one side.
Vehicles with automatic transaxle
6. CAUTIONS:
A~upport the halfshaft. The inner joint
must not be bent more than
18 degrees. The
outer joint must not be bent more than
45
degrees.
ADO not damage the halfshaft oil seal.
N0TE:Plug the transaxle to prevent oil loss or dirt
ingress.
For additional information, refer to: Health and
Safety Precautions (1 00-00 General Information,
Description and Operation).
See
- Transmission Fluids.
Using a suitable tire lever, remove the
halfs haft.
Discard the snap ring.
Allow the oil to drain into a suitable container.
For additional information, refer to: Health
and Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
Vehicles with manual transaxle
7. CAUTIONS:
Asupport the halfshaft. The inner joint
must not be bent more than
I8 degrees. The
outer joint must not be bent more than
45
degrees.
ADO not damage the halfshaft oil seal.
N0TE:Plug the transaxle to prevent oil loss or dirt
ingress.
Using the special tool, remove the halfshaft.
Discard the snap ring.
Allow the oil to drain into a suitable container.
Installation
All vehicles
I. CAUTIONS:
2006.0 Fiesta 1212006 GI 131 04en
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Page 161 of 1226
205-04-9 Front Drive Halfshafts 205-04-9
REMOVAL AND INSTALLATION
6. Install the wheel and tire.
' For additional information, refer to: Wheel - and Tire (204-04 Wheels and Tires, Removal
and Installation).
7m CAUTION:^^^ a socket to tighten the
wheel hub retaining nut to prevent damage.
Tighten the wheel hub retaining nut.
8. Tighten the strut and spring assembly top
mount retaining nuts.
Vehicles with manual transaxle
9. With the vehicle on a level surface, fill the
transaxle with transmission fluid until the oil
level is just below the bottom of the filler
hole.
Vehicles with automatic transaxle
10. Check the transmission fluid level and top
up with clean automatic transmission oil.
For additional information, refer to:
Transmission Fluid Drain and Refill I (307-01 Automatic
Transmission/Transaxle - Vehicles With:
4-Speed Automatic Transmission
(AW81-40), General Procedures).
- - -- -
2006.0 Fiesta 1212006 GII 31 04en
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Page 165 of 1226
205-04-1 3 Front Drive Halfshafts 205-04-1 3
REMOVAL AND INSTALLATION
Intermediate Shaft
I
Materials
Name Specification
Removal
Manual transmission
1 fluid
A WARN1NG:Refer to the Material Safety Data
Sheets for the Automatic Transmission
Fluid E-AW. Failure to follow this
instruction may result in personal injury.
Certain Transmission and Power Steering
fluids supplied to Ford contain additives
which may cause skin irritation or other
skin reactions after contact.
WSD-M2C200-C
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
I. Remove the right-hand halfshaft.
, For additional information, refer to: Front
i, Halfshaft RH (205-04 Front Drive Halfshafts,
Removal and Installation).
2. Remove the intermediate shaft center
bearing cap.
1. Remove and discard the locknuts.
2. Detach the heatshield from the bearing cap.
3. Remove and discard the center bearing cap.
3m ACAUTION:D~ not damage the halfshaft
oil seal.
N0TE:Plug the transaxle to prevent oil loss or dirt
ingress.
For additional information, refer to: Health and
Safety Precautions
(1 00-00 General Information,
Description and Operation).
See
- Transmission Fluids.
Remove the intermediate shaft.
Allow the oil to drain into a suitable container.
For additional information, refer to: Health
and Safety Precautions
(I 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
Slide the heatshield off the intermediate
shaft.
Installation
All vehicles
I' ACAUTION:D~ not damage the halfshaft
oil seal.
Install the intermediate shaft.
Slide the heatshield onto the intermediate
shaft.
2006.0 Fiesta 1212006 GI 52541 en
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Page 166 of 1226
205-04-1 4 Front Drive Halfshafts 205-04-1 4
REMOVAL AND INSTALLATION
2. N0TE:lnstall a new intermediate shaft center
bearing cap and locknuts.
Install the intermediate shaft center bearing
cap.
I. Install the center bearing cap.
2. Attach the heatshield to the bearing cap.
3. Install the locknuts.
3. Install the right-hand halfshaft.
For additional information, refer to: Front
Halfshaft RH (205-04 Front Drive Halfshafts,
Removal and Installation).
Vehicles with manual transaxle
4. With the vehicle on the level surface, fill the
transaxle with transmission fluid until the oil
level is just below the bottom of the filler
hole.
Vehicles with automatic transaxle
5. Check the transmission fluid level and top
up with clean automatic transmission oil.
For additional information, refer to:
Transmission Fluid Drain and Refill
(307-01
Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40), General
Procedures).
2006.0 Fiesta 1212006 GI 52541 en
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Page 198 of 1226
206-00-26 Brake System - General Information 206-00-26
DIAGNOSIS AND TESTING
TEST CONDITIONS DETAILSIRESU LTSIACTIONS
I J6: CHECK BRAKE PEDAL LINKAGE If
rn Disconnect the actuator rod from the pedal pin
and apply the brake pedal fully.
Did the pedal move freely?
-+ Yes
GO to J7.
+ No
REPAIR or INSTALL new brake pedal bush-
ings. REFER to: (206-06 Hydraulic Brake
Actuation)
Brake Pedal
- LHD, Vehicles With: Manual
Transaxle (Removal and Installation),
Brake Pedal
- LHD, Vehicles With: 4-Speed
Automatic Transmission
(AW81-40), Vehicles
With: Automated Gearshift (Removal and
Installation),
Brake Pedal
- RHD (Removal and Installation).
TEST the system for normal operation.
157: CHECK BRAKE PRESSURE CONTROL VALVE I
rn Check the brake pressure control valve for
contamination.
Is the brake fluid contaminated?
+ Yes
INSTALL a new brake pressure control valve.
FILL the brake master cylinder reservoir.
BLEED the brake system. REFER to: (206-00
Brake System
- General Information)
1 Brake System Bleeding (General Procedures),
Brake System Pressure Bleeding (General
Procedures). TEST the system for normal operation.
1 * Ehicle OK.
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Page 200 of 1226
206-00-28 Brake System - General Information 206-00-28
DIAGNOSIS AND TESTING
PINPOINT TEST L : SLOW OR INCOMPLETE BRAKE PEDAL RETURN
TEST CONDITIONS
DETAILSIRESU LTSIACTIONS /"'
I L1: CHECK FOR BRAKE PEDAL RETURN I[<.
Run the engine at fast idle while making several
brake applications. Pull the brake pedal rear-
ward with approximately 44.5 N
(1 0 lbs) force.
Release the brake pedal and measure the
distance to the floor pan. Make a hard brake
application. Release the brake pedal and
measure the brake pedal to floor pan distance.
The brake pedal should return to its original
position.
Did the brake pedal return to its original posi-
tion?
+ Yes
Vehicle OK.
+ No
GO to L2.
I L2: CHECK FOR BRAKE PEDAL BINDING
1 171 Check the brake pedal for free operation.
I Is the brake pedal operating freely?
+ Yes
I INSTALL a new brake booster. REFER to:
(206-07 Power Brake Actuation)
Brake Booster
- LHD (Removal and lnstallation),
Brake Booster
- RHD (Removal and lnstallation).
TEST the system for normal operation.
+ No
REPAIR or INSTALL new brake pedal bush-
ings. REFER to: (206-06 Hydraulic Brake
Actuation)
Brake Pedal
- LHD, Vehicles With: Manual
Transaxle (Removal and lnstallation),
Brake Pedal
- LHD, Vehicles With: 4-Speed
Automatic Transmission
(AW81-40), Vehicles
With: Automated Gearshift (Removal and
Installation),
Brake Pedal
- RHD (Removal and lnstallation).
TEST the system for normal operation.
Component Tests It is possible that all evidence of fluid leakage may
have washed off if the vehicle has been operated
in rain or snow, as brake fluid is water-soluble.
Hydraulic Leak Check Refill the system, bleed then apply the brakes
several times. Examine the system to verify that
NOTE:Thet-e is a common clutch and brake fluid
the reservoir fluid level is actually dropping. Locate
reservoir, therefore it is possible that a clutch leak
can lead to reduction in the reservoir level.
-- --
2006.0 Fiesta 1212006 G28494en
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