distribution FORD FIESTA 2007 Service Manual

303-01 B-21 Engine - 2.OL Duratec-HE (M14) 303-01 B-21
IN-VEHICLE REPAIR
Intake Manifold(21 183 0)
Removal
1. Disconnect the battery.
For additional information, refer to: Battery
Disconnect (414-01 Battery, Mounting and
Cables, General Procedures).
2. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
lntake Air Distribution and Filtering,
Removal and Installation).
3. Remove the right-hand headlamp.
6. Disconnect the generator electrical
connectors.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation). 7.
Remove the intake manifold lower retaining
4. Raise and support the vehicle. For additional bolt.
information, refer to: (I
00-02 Jacking and
Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
( 5. Disconnect the crankshaft position (CKP)
sensor electrical connector.
8. Remove the oil level indicator tube lower
retaining bolt.
2006.0 Fiesta 1212006 G451284en
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303-01 B-26 Engine - 2.OL Duratec-HE (M14) 303-01 B-26
IN-VEHICLE REPAIR
Crankshaft Pulley(21 572 0)
Special Tool(s)
I I Flange Holding Wrench, I
Universal
205-072
Adapter for 205-072
205-072-02
Alignment Tool, Camshaft
Alignment
303-376
Timing Peg, Crankshaft TDC
position
303-507
I I Pliers, Valve Stem Seal
General Equipment
I Bolt M6 x 18 mm I
Materials
Name
S~ecification
I Silicone sealant I WSE-M4G323-A4 I
Removal
I. Disconnect the battery.
For additional information, refer to: Battery
Disconnect (414-01 Battery, Mounting and
Cables, General Procedures).
2. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
3. Detach the engine wiring harness from the
valve cover.
1. Unclip the power steering fluid return line
from the retaining clips.
2. Remove the air cleaner retainer.
3. Unclip the engine wiring harness bracket at
the intake pipe.
4. Unclip the engine wiring harness at the intake
pipe.
2006.0 Fiesta 1212006 G451288en
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303-01 B-34 Engine - 2.OL Duratec-HE (M14) 303-01 B-34
IN-VEHICLE REPAIR
37. Install the EVAP valve bracket. 40. Attach the positive crankcase ventilation
(PCV) hose to the valve cover.
/- r.
38. Install the air cleaner retainer.
41. Attach the engine wiring harness to the
valve cover.
1. Clip on the engine wiring harness at the
intake pipe.
2. Clip on the engine wiring harness bracket at
the intake pipe.
3. Install the air cleaner retainer.
4. Connect the power. steering fluid return line
to the retaining clip.
42. Install the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
43. Connect the battery ground cable.
For additional information, refer to: Battery
Disconnect
(414-01 Battery, Mounting and
Cables, General Procedures).
2006.0 Fiesta 1212006 G451288en
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303-01 B-39 Engine - 2.OL Duratec-HE (M14) 303-01 B-39
IN-VEHICLE REPAIR
Special Tool(s)
I I Universal Flange Holding I
General Equipment
15030A
1~6 x 18 mm bolt I
Wrench
205-072
Materials
Name Specification
Removal
Hypoid Gear Oil
Silicone Sealant
1. Disconnect the battery ground cable.
SQM-2C9002-AA
WSE-M4G323-A4
For additional information, refer to: Battery
Disconnect
(414-01 Battery, Mounting and
Cables, General Procedures).
2. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
3. Detach the engine wiring harness from the
valve cover.
1. Unclip the power steering return line from the
engine wiring harness bracket.
2. Remove the air cleaner retaining bracket.
3. Unclip the engine wiring harness bracket
from the intake manifold.
4. Unclip the engine wiring harness from the
intake manifold.
4. Remove the positive crankshaft ventilation
(PCV) hose.
2006.0 Fiesta 1212006 G451293en
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303-01 B-48 Engine - 2.OL Duratec-HE (M14) 303-01 B-48
IN-VEHICLE REPAIR
36. lnstall the evaporative emission (EVAP)
valve support bracket.
37. lnstall the air cleaner retaining bracket.
38. Connect the camshaft position (CMP)
sensor electrical connector.
39. lnstall the positive crankshaft ventilation
(PCV) hose.
f
40. Attach the engine wiring harness to the
valve cover.
I. Clip the engine wiring harness to the intake
manifold.
2. Clip the engine wiring harness bracket to the
intake manifold.
3. lnstall the air cleaner retaining bracket.
4. Clip the power steering return line to the
engine wiring harness bracket.
41. lnstall the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (30312
Intake Air Distribution and Filtering,
Removal and Installation).
42. Connect the battery ground cable.
For additional information, refer to: Battery
Disconnect
(414-01 Battery, Mounting and
Cables, General Procedures).
2006.0 Fiesta 1212006 G451293en
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303-01 B-49 Engine - 2.OL Duratec-HE (M14) 303-01 B-49
IN-VEHICLE REPAIR
Oil Pan(21 154 0)
Materials
Name Specification
. Special Tool(s) 4. Loosen the transaxle upper retaining bolts
1 Cleaner I WSK-M2G342-A I
I Silicone Sealant I WSE-M4G323-A4 I
approximately 10 mm.
/ 21 179
Removal
1. Disconnect the battery.
Separator, Oil Pan
303-428 (21 -1
79)
5. Raise and support the vehicle. For additional
information, refer to: (100-02 Jacking and
Lifting)
-
For additional information, refer to: Battery Jacking
(Description and Operation),
Disconnect
(414-01 Battery, Mounting and Lifting
(Description and Operation).
Cables, General Procedures).
2. Remove the air cleaner.
' For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
3. Remove the oil level indicator and oil level
indicator tube upper retaining bolt.
6. Remove the oil level indicator tube lower
retaining bolt.
7. Remove the engine support insulator.
2006.0 Fiesta 1212006 G451306en
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303-01 B-53 Engine - 2.OL Duratec-HE (M14) 303-01 B-53
IN-VEHICLE REPAIR
14. Tighten the transaxle upper retaining bolts.
15. Install the oil level indicator and oil level
indicator tube upper retaining bolt.
16. Install the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
17. Connect the battery.
For additional information, refer to: Battery
Disconnect
(414-01 Battery, Mounting and
Cables, General Procedures).
18. Fill the engine with engine oil.
For additional information, refer to:
Specifications
(303-01 Engine - 2.OL
Duratec-HE (M14), Specifications).
2006.0 Fiesta 1212006 G451306en
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303-01 B-64 Engine - 2.OL Duratec-HE (M14) 303-01 B-64
IN-VEHICLE REPAIR
Exhaust Manifold
1. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation). 2.
Remove the components in the order
indicated in the following
illustration(s) and
table(s).
2006.0 Fiesta 1212006 G451285en
Item Description Description
bolts 1
2
See Removal Detail
Exhaust manifold upper heat shield
Exhaust manifold lower heat shield
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303-01 B-74 Engine - 2.OL Duratec-HE (M14) 303-01 B-74
REMOVAL
Engine
Special Tool(s)
I I Remover, Power Steering I
I I Removerllnstaller, Hose
General Equipment
I Workshop table I
I Engine hoist I
I Securing straps I
Removal
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable vapors are
always present and may ignite. Failure to
follow these instructions may result in
personal injury.
1. Remove the air cleaner. c.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (30312
Intake Air Distribution and Filtering,
Removal and Installation).
2. Remove the battery tray.
For additional information, refer to: Battery
Tray
- 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and Cables, Removal
and Installation).
3. Loosen the strut and spring assembly top
mount nuts by three turns on both sides.
4. Remove the right-hand
headlamp assembly.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation).
5. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
6. Drain the cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling
- 2.OL Duratec-HE
(M14), General Procedures).
7. Detach the exhaust flexible pipe from the
exhaust manifold.
For additional information, refer to: Exhaust
Flexible Pipe
- 2.OL Duratec-HE (M14)
(309-00 Exhaust System, Removal and
Installation).
2006.0 Fiesta 1212006 G451290en
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303-01 8-1 20 Engine - 2.OL Duratec-HE (M14) 303-01 B-I 20
INSTALLATION
57. Connect the cooling fan motor and cooling
fan resistor electrical connectors.
58. Install the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
59. Adjust the gearshift cables.
For additional information, refer to:
Gearshift Cable Adjustment (308-00
Manual
Transmission/Transaxle and
Clutch
- General Information, General
Procedures).
60. Bleed the hydraulic clutch system.
For additional information, refer to: Clutch
System Bleeding (308-00 Manual
Transmission/Transaxle and Clutch -
General Information, General Procedures).
61. Install the battery tray.
For additional information, refer to: Battery
Tray
- 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and Cables, Removal
and Installation).
62. Install the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (3031 2
Intake Air Distribution and Filtering,
Removal and Installation).
63. Fill and bleed the cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling - 2.OL Duratec-HE
(M14), General Procedures).
2006.0 Fiesta 1212006 G451291 en
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