steering wheel FORD FIESTA 2007 Service Manual

21 1-00-24 Steering System - General Information 21 1-00-24
GENERAL PROCEDURES
7. Disconnect the spark plug wires. With the aid of another technician add 1 liter
of clean power steering fluid.
11. Wait 60 seconds to allow the starter motor
to cool.
*' ACAUTION:DO not continuously crank
the engine for more than
30 seconds, as
damage to the starter motor may result.
N0TE:When flushing the power steering system,
make sure that the power steering fluid in the
reservoir does not fall below the minimum mark.
While cranking the engine for a further 30
seconds turn the steering wheel from lock
to lock.
8. Using the special tool, remove the spark
plugs. With the aid of another technician add a
further
1 liter of clean power steering fluid.
13. When all the fluid has been used, turn the
ignition switch to the OFF position.
14. Using the special tool, install the spark
plugs.
9. N0TE:When filling the power steering fluid
reservoir, make sure that the power steering
fluid is clean and not agitated prior to use.
The fluid should be poured slowly into the
reservoir to minimize the possibility of
aeration. The fluid level should be checked
with the fluid cold.
15. Connect the spark plug wires.
Fill the power steering reservoir to the
MAX
mark with the appropriate fluid.
For additional information, refer to:
Specifications
(211 -00 Steering System -
General Information, Specifications).
lo' ACAUTION:D~ not continuously crank
the engine for more than
30 seconds, as
damage to the starter motor may result.
N0TE:When flushing the power steering system,
make sure that the power steering fluid in the
reservoir does not fall below the minimum mark.
While cranking the engine for no more than
30 seconds turn the steering wheel from lock
to lock.
16. Install the air cleaner.
I. Install the retaining bolts.
2. Connect the air cleaner inlet pipe.
2006.0 Fiesta la2006 G91886en
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211 -00-27 Steering System - General Information 21 1 -00-27
GENERAL PROCEDURES
6. Raise the vehicle until the road wheels are
clear of the floor. Support the vehicle. For
/ j additional information, refer to: (1 00-02
Jacking and Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
7.
N0TE:When filling the power steering fluid
reservoir, make sure that the steering fluid
is clean and not agitated prior to use. The
steering fluid must be poured slowly into the
power steering fluid reservoir to minimize
the possibility of aeration. The steering fluid
level must be checked with the steering fluid
cold.
Fill the power steering fluid reservoir to the
MAX mark with the appropriate steering fluid.
For additional information, refer to:
Specifications (21 1-00 Steering System
-
General Information, Specifications).
8. CAUTIONS:
ADO not continuously crank the engine for
more than 30 seconds.
A~hen flushing the power steering system,
( make sure that the steering fluid in the power
steering fluid reservoir does not fall below
the MIN mark.
N0TE:When filling the power steering fluid
reservoir, make sure that the steering fluid is clean
and not agitated prior to use. The steering fluid
must be poured slowly into the power steering fluid
reservoir to minimize the possibility of aeration.
While cranking the engine turn the steering
wheel from lock to lock.
With the aid of another technician, add a
further
1 liter of clean steering fluid to the
power steering fluid reservoir.
11. When the clean steering fluid has been
added to the power steering fluid reservoir,
turn the ignition switch to the OFF position.
12. Lower the vehicle.
13. Using the special tool, connect the steering
gear to power steering fluid reservoir return
line to the power steering fluid reservoir.
N0TE:When filling the power steering fluid
reservoir, make sure that the steering fluid is clean
and not agitated prior to use. The
steering fluid
must be poured slowly into the power steering fluid 14. Using the special tool, install the spark reservoir to minimize the possibility of aeration. plugs.
While cranking the engine turn the steering
wheel from lock to lock.
With the aid of another technician, add 1 liter
of clean steering fluid to the power steering
fluid reservoir.
9. Wait 60 seconds to allow the starter motor
to cool.
10. CAUTIONS:
ADO not continuously crank the engine
for more than 30 seconds.
Awhen flushing the power steering system,
make sure that the steering fluid in the power
- steering fluid reservoir does not fall below
I, the MIN mark.
- -- - -
2006.0 Fiesta 1212006 G458163en
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21 1-00-28 Steering System - General Information 21 ImOO-28
GENERALPROCEDURES
15. Using the special tool, connect the spark
minimize the possibility of aeration. The
plug wires.
steering fluid level must be checked with
the steering fluid cold.
Check the steering fluid level. Fill the power
steering fluid reservoir to the
MAX mark with
the appropriate steering fluid as necessary.
For additional information, refer to:
Specifications
(211 -00 Steering System -
General Information, Specifications).
16. Connect the CKP sensor electrical
connector.
17. N0TE:When filling the power steering fluid
reservoir, make sure that the steering fluid
is clean and not agitated prior to use. The
steering fluid must be poured slowly into
the power steering fluid reservoir to
minimize the possibility of aeration. The
steering fluid level must be checked with
the steering fluid cold.
Fill the power steering fluid reservoir to the
MAX mark with the appropriate steering fluid.
For additional information, refer to:
Specifications
(211 -00 Steering System -
General Information, Specifications).
18. Start the engine and slowly turn the
steering wheel from lock to lock.
19. Switch OFF the engine.
20. N0TE:When filling the power steering fluid
reservoir, make sure that the steering fluid
is clean and not agitated prior to use. The
steering fluid must be poured slowly into
the power steering fluid reservoir to
-- - - --
2006.0 Fiesta 12/2006 G458163en
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21 1-02-5 Power Steering 21 1-02-5
REMOVAL AND INSTALLATION
Power Steering Pump - 1.25L Duratec-I 6V (Sigma)/l.4L
I Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma), Vehicles
With: Air
Conditioning(l3 434 0)
7 I Removerllnstaller, Hose
632
Clamp
303-397 (24-003)
Wrench, Hydraulic Line Union
"-269 (13-027)
Removal
2. Detach the power steering line from the
power steering pump mounting bracket.
3. Detach the power steering line bracket from
the cylinder head.
1. Detach the coolant expansion tank from the
wheelhouse assembly and position
it to one
side.
1. Remove the retaining bolt. 4. Remove the accessory drive belt.
2. Release the retaining clip. For additional information, refer to: Power
Steering Pump Belt
- 1.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma), Vehicles
With: Air Conditioning
(303-05 Accessory
Drive, Removal and Installation).
5. Disconnect the power steering fluid reservoir
return hose quick release coupling, from
either the power steering fluid cooler or the
power steering reservoir return hose.
1. Press the power steering fluid reservoir return
hose quick release coupling locking tangs.
2. Disconnect the power steering fluid reservoir
return hose quick release coupling.
2006.0 Fiesta 1212006 G91963en
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21 1 -02-1 4 Power Steering 21 1 -02-1 4
REMOVAL AND INSTALLATION
Power Steering Pump to Steering Gear Pressure Line - 1.25L
Duratec-1 6V (Sigma), Vehicles With: Air
Conditioning(13 440 0)
Special Tool(s)
211-188 (13-015)
Detach the power steering line bracket from
the power steering pump mounting bracket.
622
I I 1 3. N0TE:Note the position of the power steering
Socket, Hydraulic Line Union
!:!-269 (I 3-027)
I I line to aid installation.
Removal
All vehicles
1. Detach the coolant expansion tank from the
wheelhouse assembly and position
it to one
side.
I. Remove the retaining bolt.
2. Release the retaining clip.
Detach the power steering line brackets from
the cylinder head.
4. Raise and support the vehicle.
For additional information, refer to: Jacking
(1 00-02 Jacking and Lifting, Description
and Operation)
I Lifting (1 00-02 Jacking and Lifting,
Description and Operation).
2. N0TE:Note the position of the power steering 5m &AUTION:Do not disconnect the power
line to aid installation.
steering pump pressure adapter from the
power steering pump. f ', .
Using the special tool, disconnect the power
steering line from the power steering pump
pressure adapter.
2006.0 Fiesta 1212006 ' G91965en
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21 1-02-20 Power Steering 211 -02-20
REMOVAL AND INSTALLATION
Power Steering Pump to Steering Gear Pressure Line - 2.OL
Duratec-HE (M14) RHD
Special Tool(s)
I
- -
I Remover, Power Steering I
General Equipment 3.
Remove the air cleaner intake pipe resonator.
1. Remove the air cleaner intake pipe duct
retaining bolts.
2. Remove the air cleaner intake pipe and air
cleaner intake pipe duck assembly.
3. Detach the air cleaner intake pipe resonator
from the radiator grille opening panel.
Transmission jack
1. Remove the right-hand headlamp assembly. 5. N0TE:Make sure that the road wheels are in
For additional information, refer to: the
straight ahead position.
4.
Remove the battery tray.
Materials
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation). For additional information, refer
to: Battery
2. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-1 2
Intake Air Distribution and Filtering,
Removal and Installation).
Name
Specification Tray
- 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and Cables, Removal
2006.0 Fiesta 1212006 G458165en
1 Grease I SA-M 1 C9 1 07-A and Installation).
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21 1 -02123 Power Steering 21 I -02-23
REMOVAL AND INSTALLATION
11. Fill and bleed the power steering system. Procedures),
For additional information, refer to: (211 -00 Power Steering System
Bleeding (General
Steering System - General Information) Procedures).
Power Steering System Filling (General
Removal Details
ltem 1 Power steering pump pulley
1. Using the special tool, remove the power
steering pump pulley.
I ' 2. CAUTIONS: /,
Acap the power steering pump outlet port
to prevent fluid loss or dirt ingress.
hap the power steering pump to steering
gear pressure line to prevent fluid loss or
dirt ingress.
Item 4 Power steering pump to steering gear
pressure line bracket to intake manifold retaining
bolt
1. Raise and support the vehicle. For additional
information, refer to: (1 00-02 Jacking and
Lifting)
Jacking (Description and Operation),
Jacking (Description and Operation).
2. Detach the power steering pump to steering
gear pressure line from the intake manifold.
Disconnect the power steering pump to
Item 5 Power steering pump to steering gear
steering gear pressure line from the power
pressure line steering pump. 1. Remove the front wheels and tires. Remove and discard the power steering
pump to steering gear pressure line union
For additional information, refer to: Wheel
O-ring seal. and Tire (204-04 Wheels and Tires, Removal
and Installation).
2006.0 Fiesta 1212006 G458165en
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21 I -02-29 Power Steering 21 1 -02-29
REMOVAL AND INSTALLATION
16. Connect the PSP switch electrical
connector. 2. Locate the special tool onto the power
steering pump to steering gear pressure line
union and install the O-ring seal.
17. Install the front wheels and tires. 3. Connect the power steering pump to steering
For additional information, refer to: Wheel
gear pressure line to the power steering
and Tire
(204-04 Wheels and Tires,
Removal and Installation). Pump.
Item 1 Power steering pump pulley
1. N0TE:This step is only required if installing
a new power steering pump to steering gear
, pressure line.
, Push the new power steering pump to
steering gear pressure line into the new
power steering pump to steering gear
pressure line union until
it clips into place.
2m ACAUTION:~~~~ must be taken to prevent
dirt ingress.
Using the special tool, install a new O-ring
seal onto the power steering pump to
steering gear pressure line union.
1. Push the O-ring seal onto the special tool. 4.
Using
the special tool, install the power
steering pump pulley.
2006.0 Fiesta 1212006 G458165en
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21 1 -02-30 Power Steering 21 1 -02-30
REMOVAL AND INSTALLATION
Steering Gear to Power Steering Fluid Reservoir Return Line -
2.OL Duratec-HE (M14) RHD (' ,
Centralize the steering and lock it in position. table(s).
Special Tool(s)
2006.0 Fiesta 1212006 G458167en
2. Detach the steering column shaft from the
steering gear pinion.
Discard the steering column shaft to steering
gear pinion retaining bolt.
Pp
205524
24003
Alignment Pins, Subframe
205-524
Removerllnstaller, Hose
Clamp
303-397
General Equipment
Transmission jack 3. Remove the front wheels and tires.
Materials For
additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
Name Specification and Installation).
4. Lower the vehicle.
Grease
1. N0TE:Make sure that the road wheels are in 5. Remove the components in the order
the straight ahead position.
indicated in the following illustration(s) and
SA-M 1 C9107-A
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21 1 -02-38 Power Steering 21 1 -02-38
REMOVAL AND INSTALLATION
Steering Gear(l3 11 6 0)
I I Separator, Ball Joint Discard
the retaining bolt.

3. Remove the wheels and tires.
I I I For additional information, refer to: Wheel I I I
General Equipment I I
and Tire (204-04 Wheels and Tires, Removal
and Installation).
Removal
All vehicles
Transmission jack 1 4. Disconnect the power steering fluid reservoir
I. N0TE:Make sure that the road wheels are in
the straight ahead position.
Materials
Centralize the steering and lock
it in position. return
hose quick release coupling.
2. Detach the steering column shaft from the
steering gear pinion.
return hose quick release coupling.
Allow the fluid to drain into a suitable
container.
Name Specification 1. Press the power steering fluid reservoir return
5m &AUTION:O~~~ bending of the exhaust
flexible pipe may cause damage resulting in
failure.
2006.0 Fiesta 1212006 GI 05648en
hose quick release coupling locking tangs.
Grease
2. Disconnect the power steering fluid reservoir ( SA-M 1 C9107-A
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