oil filter FORD FIESTA 2007 Workshop Manual

100-00-9 General Information 100-00-9
DESCRIPTION AND OPERATION
Chemical Materials - Do's
/ I - Do carefully read and observe hazard and
precaution warnings given on material
containers (labels) and in any accompanying
leaflets, posters or other instructions. Material
health and safety data sheets can be obtained
from manufacturers.
- Do remove chemical materials from the skin
and clothing as soon as practicable after soiling.
Change heavily soiled clothing and have it
cleaned.
- Do organize work practices and protective
clothing to avoid soiling of the skin and eyes;
breathing vapors, aerosols, dusts or fumes;
inadequate container labeling; fire and explosion
hazards.
- Do wash before job breaks, before eating,
smoking, drinking or using toilet facilities when
handling chemical materials.
- Do keep work areas clean, uncluttered and free
of spills.
- Do store chemical materials according to
national and local regulations.
- Do keep chemical materials out of the reach of
( ' children.
- Do not clean hands or clothing with chemicals.
Chemicals, particularly solvents and fuels, will
dry the skin and may cause irritation leading to
dermatitis or be absorbed through the skin in
toxic or harmful quantities.
- Do not use emptied containers for other
materials except when they have been cleaned
under supervised conditions.
- Do not sniff or smell chemical materials. Brief
exposure to high concentrations of fumes can
be toxic or harmful.
Chlorofluorocarbons (CFC)
There is concern in the scientific community that
CFCs and Halons are depleting the upper ozone
layer which filters out harmful ultraviolet radiation.
Decreased filtration of ultraviolet radiation may
result in increases in skin cancer, cataracts and
immune system suppression in humans, as well
as decreased productivity of crops and aquatic
systems.
CFCs are used primarily as refrigerants in vehicle
air conditioning systems and as aerosol
propellants. Halons are used as fire extinguishants.
Clutch Fluids
Chemical Materials - Do Nots
See Brake fluids.
- Do not mix chemical materials except under the
manufacturers instructions; some chemicals can
form other toxic or harmful chemicals, give off
toxic or harmful fumes or become explosive
when mixed together.
- Do not spray chemical materials, particularly
those based on solvents, in confined spaces,
for example when people are inside a vehicle.
- Do not apply heat or flame to chemical materials
except under the manufacturers instructions. Some are highly flammable and some may
release toxic or harmful fumes.
- Do not leave containers open. Fumes given off
can build up to toxic, harmful or explosive
concentrations. Some fumes are heavier than
air and will accumulate in confined areas such
as pits.
- Do not transfer chemical materials to unlabelled
containers.
Clutch Linings and Pads
See Asbestos.
Corrosion Protection Materials
See also Solvents, Fire.
Highly flammable, flammable
- observe No
Smoking policy.
These materials are varied and the manufacturers instructions must be followed. They may contain
solvents, resins or petroleum products. Skin and
eye contact should be avoided. They should only be sprayed in conditions of adequate ventilation
and not in confined spaces.
Cutting
See Welding.
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100-00-1 4 General Information 100-00-1 4
DESCRIPTION AND OPERATION
Marigold Industrial (Blue Nitrile range)]. If gloves
become torn or contaminated on the inside they
should be replaced. Eye protection with safety
glasses is appropriate. Use of an impervious apron
and arm protectors may be necessary if more
extensive exposure is possible. Use of skin barrier
creams suitable for work with mineral oil products
may offer some supplementary protection, but such
barrier creams should not be used in place of
protective clothing.
If accidental skin contact occurs with the fluids,
wash the area thoroughly with soap or skin
cleanser and water.
Accidental eye contact should be dealt with as per
normal first aid practices, by flushing the eyes with
an eye wash or clean cool water for
10 minutes,
after which medical attention should be obtained.
Remove and launder clothing which becomes
contaminated with the fluids. Do not place rags
contaminated with fluid in clothing pockets.
Wash thoroughly
after completing operations where
skin exposure may have occurred.
It is important that personnel do not smoke, eat or
drink whilst handling the fluids or affected
transmissions. These measures are designed to
limit the risk from accidental ingestion.
Label any decanted fluid
properlyluse an equivalent
label to that on original product containers.
Clean up any spills promptly using an inert
absorbent and wash down contaminated surfaces
with detergent and water.
Dispose of any waste fluids safely as hazardous
waste. Do
not employ used engine oils as lubricants or
for any application where appreciable skin contact
is likely to occur.
Environmental Precautions
Burning used engine oil in small space heaters or
boilers can be recommended only for units of
.
approved design. If in doubt check with the
appropriate local authority and manufacturer of
approved appliances.
Dispose of used oil and used oil filters through
authorized waste disposal contractors or licensed
waste disposal sites, or to the waste oil reclamation
trade. If in doubt, contact the relevant local
authority for advice on disposal facilities.
It is illegal to pour used oil on to the ground, down
sewers or drains, or into watercourses.
Noise
Some operations may produce high noise levels,
which could, in time, damage hearing. In these
cases, suitable ear protection must be worn.
Noise Insulation Materials
See Foams, Fibre Insulation.
0-Rings (Fluoroelastomer)
See Viton.
Paints
Safety Data Sheets
See also Solvents, Chemical Materials.
Safety Data Sheets, which detail specific material handling instructions and precautions are available
from the respective national sales company, and
via internet
www.msds.ford .corn.
Used Engine Oil
Prolonged and repeated contact with mineral oil
will result in the removal of natural fats from the
skin, leading to dryness, irritation and dermatitis.
In addition, used engine oil contains potentially
harmful contaminants, which may cause skin
cancer. Adequate means of skin protection and
washing facilities must be provided. Highly flammable, flammable
- observe No
Smoking policy
One Pack
Can contain harmful or toxic pigments, driers and
other components as well as solvents. Spraying
should be carried out only with adequate
ventilation.
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100-00-1 7 General Information 100-00-1 7
DESCRIPTION AND OPERATION
The flame is bright, and eye protection should be - used, but the ultra-violet emission is much less
than that from arc welding, and lighter filters may
be used.
The process itself produces few toxic fumes, but
such fumes and gases may be produced from
coatings on the work, particularly during cutting
away of damaged body parts, and inhalation of the
fumes should be avoided.
In brazing, toxic fumes may be produced from the
metals in the brazing rod, and a severe hazard
may arise if brazing rods containing cadmium are
used. In this event particular care must be taken
2. Components or assemblies displaying the
to avoid inhalation of fumes and expert advice may
warning triangle with the 'electrified' arrow and
be required. open book symbol
give warning of inherent high
SPECIAL PRECAUTIONS MUST BE TAKEN voltages.
Never touch these with the engine
BEFORE ANY WELDING OR CUTTING TAKES running
or the ignition switched on. See Electric
PLACE ON VESSELS, WHICH HAVE Shock
in this subsection.
CONTAINED COMBUSTIBLE MATERIALS, FOR
EXAMPLE BOILING OR STEAMING OUT OF
FUEL TANKS.
Warning Symbols on Vehicles
( i Decals showing warning symbols will be found on
various vehicle components.
These decals must not be removed. The warnings
are for the attention of
owners/operators and
persons carrying out service or repair operations
on the vehicle.
3. Vehicles and replacement components which
The most commonly found decals are reproduced
contain asbestos are identified by this symbol.
below together with an explanation of the warnings.
See Asbestos in this subsection.
1. Components or assemblies displaying the
caution triangle and open book symbol advise
consultation of the relevant section of the owner
literature before touching or attempting
adjustments of any kind. 4. Components or assemblies displaying this
symbol give warning that the component
contains a corrosive substance. See Acids and
Alkalis in this subsection.
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303-00-20 Engine System - General Information 303-00-20
DIAGNOSIS AND TESTING
I9 Install the engine upper cover. Measure the compression pressure
2l Raise and support the vehicle. REFER to: - 1.25L Duratec-1 6V
(1 00-02 Jacking and Lifting) 6V (sigrna)/l .GL (
Jacking (Description and Operation),
Lifting (Description and Operation).
2l. Install the glow plug relay.
22 Install the radiator undershield.
23, Install the engine undershield.
Z. Lower the vehicle.
25 Reset the PCM fault memory.
I. Open the central junction box (CJB) and remove
the
fuel pump relay.
N0TE:The engine will start, run for a few seconds
and then stop.
2. Start the engine.
3. Remove the air
cleaner.
REFER to: Air Cleaner - 1.25L Duratec-1 6V
(Sigma)/l.4L Duratec-1 6V (Sigma)ll .6L ( Duratec-I 6V (Sigma) (303-1 2 Intake Air
Distribution and
Filtering, Removal and
Installation).
4. Disconnect the electronic ignition (El) coil
connector from the El coil.
- -- - - -
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303-00-22 Engine System - General Information 303-00-22
DIAGNOSIS AND TESTING
11. Install the fuel pump relay.
I2 Install the air cleaner.
REFER to: Air Cleaner - 1.25L Duratec-1 6V
(Sigma)/l.4L Duratec-16V (Sigma)/l .6L
Duratec-I 6V (Sigma) (303-1 2 Intake Air
Distribution and
Filtering, Removal and
Installation).
13 Using worldwide diagnostic system (WDS), clear
the fault codes from the PCM.
Measure the compression ressure
(Engine
- 1 .3L Duratec-8V P Rocam)) N0TE:Twist the spark plug connectors slightly
1. Open the
central junction box (CJB) and remove
the
fuel pump relay.
before disconnecting them. Pull on the connector
and not on the
cable.
5. Disconnect the spark plug connectors.
N0TE:The engine will start, run for a few seconds
and then stop. 6. Remove the spark plugs.
2. Start the engine.
3. Remove the air
cleaner.
REFER to: Air Cleaner - 1.3L Duratec-8V
(Rocam) (303-12 Intake Air Distribution and
Filtering, Removal and Installation).
N0TE:Operate the starter motor with wide open
throttle until the reading on the compression tester
stops rising.
7. Carry out the measurement in accordance with
the instructions
supplied with the measuring
device on every
cylinder using a suitable
4. Disconnect the electronic ignition (El) coil compression pressure recorder
with the suitable (:
electrical connector from the El coil. adapter.
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303-00-23 Engine System - General Information 303-00-23
DIAGNOSIS AND TESTING
8. Install the spark plugs.
9. Connect the spark plug connectors.
1Q Connect the El coil electrical connector to the
El coil. 11.
Install the fuel pump relay.
I2 Install the air cleaner.
REFER to: Air Cleaner
- 1.3L Duratec-8V
(Rocam) (303-1 2 Intake Air Distribution and
Filtering, Removal and Installation).
13 Using worldwide diagnostic system (WDS), clear
the fault codes from the PCM.
Measure the compression ressure
(Engine
- 2.OL Duratec-HE PMI~))
1. Open the central junction box (CJB) and remove
the fuel pump relay.
N0TE:The engine will start, run for a few seconds
and then stop.
2. Start the engine.
3. Remove the air cleaner.
REFER to: Air Cleaner
- 2.OL Duratec-HE (M14)
(303-1 2 Intake Air Distribution and Filtering,
Removal and Installation).
4. Disconnect
the electronic ignition (El) coil
electrical connector from the El coil.
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303-00-25 Engine System - General Information 303-00-25
DIAGNOSIS AND TESTING
11. Install the fuel pump relay.
-. 12 Install the air cleaner.
REFER to: Air Cleaner
- 2.OL Duratec-HE (M14)
(303-12 Intake Air Distribution and Filtering,
Removal and Installation).
13 Reset the PCM fault memory.
Measure the oil ressure (Engine - 1.4L
Duratorq-TDCi PDv) Diesel)
N0TE:The oil pressure depends on various factors
(engine speed, oil temperature, oil viscosity, extent
4m Attach the oil pressure gauge with the oil of oil filter contamination).
pressure gauge connector, and position it to
N0TE:Measure the oil pressure at the specified allow reading
from above.
engine speed.
5. Lower the vehicle.
I. Raise and support the vehicle. REFER to:
(1 00-02 Jacking and Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
6. N0TE:Measure the oil pressure at an oil
temperature of 410°C.
N0TE:OiI pressure at 2000 rpm: 2.3 to 3.7 bar.
Measure the oil pressure.
2. Disconnect the oil pressure switch electrical
7. Raise and support the vehicle. Engine
- 1.4L connector from the oil pressure switch.
Duratorq-TDCi (DV) Diesel
3. Remove the oil pressure switch.
Discard the washer.
8. Remove the oil pressure gauge and the oil
pressure gauge connector.
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303-00-27 Engine System - General Information 303-00-27
DIAGNOSIS AND TESTING
7. Install the oil pressure switch.
i 8. Connect the oil pressure switch electrical
2. Disconnect the oil pressure switch electrical
connector from the oil pressure switch.
connector to the oil pressure switch.
3. Remove the oil pressure switch.
Measure the oil
1.25L
(Sigma))
Duratec-1 6V
N0TE:The oil pressure depends on various factors
(engine speed, oil temperature, oil viscosity, extent
of oil filter contamination).
N0TE:Measure the oil pressure at the specified
engine speed.
1. Raise and support the vehicle. REFER to:
(1 00-02 Jacking and Lifting) 4. Attach the oil pressure gauge with the oil
pressure gauge connector to the oil pressure
Jacking (Description and Operation),
switch bore, and position it to allow reading from
Lifting (Description and Operation). above.
5. Lower the vehicle.
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303-00-28 Engine System - General Information 303-00-28
DIAGNOSIS AND TESTING
6. N0TE:Measure the oil pressure at an oil
temperature of 80°C.
N0TE:Oil pressure at 2000 rpm: 3.5 bar.
Measure the oil pressure.
7. Raise and support the vehicle. REFER to:
(I 00-02 Jacking and Lifting)
Jacking (Description and Operation), Lifting (Description and Operation).
8. Detach the oil pressure gauge and connector
from the oil pressure switch bore.
9. Coat the oil pressure switch with adhesive.
IQ Install the oil pressure switch. 11.
Connect the oil pressure switch electrical
connector to the oil pressure switch.
I2 Lower the vehicle.
Measure the oil pressure (Engine - 1.3L
Duratec-8V (Rocam))
N0TE:The oil pressure depends on various factors
(engine speed, oil temperature, oil viscosity, extent
of oil filter contamination).
N0TE:Measure the oil pressure at the specified
engine speed.
1. Raise and support the vehicle. REFER to:
( I (1 00-02 Jacking and Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
2. Disconnect the oil pressure switch electrical
connector from the oil pressure switch.
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
SPECIFICATIONS
I Power output at 6000 rpm I 74 kW (1 00 PS) I
Description
Displacement
Compression ratio 1595
cc
11:l
Torque at 4000 rpm
Maximum permissible engine speed continuous
I Idle speed I 750 rpm I
1
146 Nm
6450 rpm
I Maximum permissible engine speed intermittent
I Maximum oil consumption I 0.5U1 OOOkm I
6800 rpm
Oil
Dressure
I Description I bar I
I Oil pressure (minimum, oil temperature 80°C) at 800 rpm I 1 .O I
I Oil pressure (minimum, oil temperature 80°C) at 2000 rpm I 2.5 I
I Pressure relief valve opening pressure I 4 1
Engine Oil Capacity - 1.25U1.4L
I Service fill including oil filter (EFLI 0) I 3.80 I
Description
Initial fill including oil filter
Service fill including oil filter
(EFL500)
I Service fill excluding oil filter I 3.50 I
Liters
4.25
3.75
I Initial fill including oil filter (EFLGOO) I 4.50 I
Engine Oil Capacity - 1.6L
I Initial fill including oil filter (EFLI 0) I 4.30 I
Description
I Service fill including oil filter (EFLGOO) I 4.25 I
Liters
I Service fill including oil filter (EFLI 0) I 4.10 I
I Service fill excluding oil filter I 3.75 I
Valve Clearance - 1.25U1.4L
Valve Clearance - 1.6L
Description
Valve clearance (engine cold), intake
Valve clearance (engine cold), exhaust
Description mm
I!{
mm
0.17 - 0.23
0.27
- 0.33
I Valve clearance (engine cold), intake I 0.17 - 0.23 I
I Valve clearance (engine cold), exhaust I 0.31- 0.37 I
2006.0 Fiesta 1212006 GI 54208en
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