hose FORD FIESTA 2007 Repair Manual

21 1-02-48 Power Steering 21 1-02-48
REMOVAL AND INSTALLATION
Power Steering Fluid Cooler(l3 444 0)
Removal 2. Lower the power steering fluid cooler. '-..
I. Raise and support the vehicle. For additional
information, refer to:
(100-02 Jacking and
Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
2. Disconnect the power steering fluid cooler
quick release couplings.
1. Press the power steering fluid cooler hose
quick release coupling locking tangs.
2. Disconnect the power steering fluid cooler
hose quick release coupling.
Allow the fluid to drain into a suitable
container.
3. Remove the radiator splash shield.
4. Lower the vehicle.
5. Remove the power steering fluid cooler.
I. Remove the retaining bolt.
Installation
1. N0TE:Make sure that the collar on the hose
is inserted fully into the quick release
coupling.
To install, reverse the removal procedure.
2. Fill and bleed the power steering system. For
additional information, refer to: (211 -00
Steering System
- General Information)
Power Steering System Filling (General
Procedures),
Power Steering System Bleeding (General
Procedures).
2006.0 Fiesta 1212006 G91972en
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303-00-5 Engine System - General Information 303-00-5
DIAGNOSIS AND TESTING
Symptom
Oil consumption
Possible Sources Action
Use of the wrong type of
engine oil.
Faulty positive crankcase vent-
ilation (PCV) system.
- Hoses or ventilation or
breather valves are blocked.
This causes excessive
pressure in the crankcase
which causes more oil to
enter the combustion
chamber.
- PCV oil separator is faulty
and engine oil can enter the
combustion chamber
through the intake manifold.
Turbocharger seals (diesel
engine only).
DETERMINE the last type of
engine oil used and compare
with the specification. Change
the engine oil to the specifica-
tion.
CHECK if the PCV system is
operating correctly and repair
as necessary. REFER to:
Engine Emission Control (303-
08 Engine Emission Control
- 1.3L Duratec-8V
(Rocam)/l.25L Duratec-1 6V
(Sigma)/l.4L Duratec-1 6V
(Sigma)/l .6L Duratec-1 6V
(Sigma), Diagnosis and
Testing),
Engine Emission Control (303-
08 Engine Emission Control
- 2.OL Duratec-HE (M14),
Diagnosis and Testing),
Engine Emission Control
-
Vehicles With: Vacuum
Exhaust Gas Recirculation
(EGR) Valve (303-08 Engine
Emission Control
- 1.4L
Duratorq-TDCi (DV) Diesel,
Diagnosis and Testing),
Engine Emission Control (303-
08 Engine Emission Control
- 1.6L Duratorq-TDCi (DV)
Diesel, Description and
Operation).
INSTALL a new turbocharger.
REFER to:
Turbocharger (303-04 Fuel
Charging and Controls
-
Turbocharger - I .4L
Duratorq-TDCi (DV) Diesel,
Removal and lnstallation),
Turbocharger
- I .6L Duratorq-
TDCi (DV) Diesel (303-04
Fuel Charging and Controls
- Turbocharger - I .6L
Duratorq-TDCi (DV) Diesel,
Removal and lnstallation).
2006.0 Fiesta 1212006 GI 52554en
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Engine - 1.25L Duratec-I 6V (Sigma)ll.4L
303-01A-I 9 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-OIA-I 9
IN-VEHICLE REPAIR
Intake Manifold(21 183 0)
Removal 6. Remove the intake manifold lower retaining
bolt.
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable mixtures
are always present and may ignite. Failure
to follow these instructions may result in
personal injury.
1. Release the fuel system pressure. For
additional information, refer to
Section
31 0-00 [Fuel System - General
Information].
2. Disconnect the battery ground cable. For
additional information, refer to
Section
414-01 [Battery, Mounting and 7. Disconnect the engine wiring harness
Cables]. electrical connector.
3. Remove the air cleaner. For additional
information, refer to Section
303-1 2 [Intake
Air Distribution and Filtering].
4. Detach the power steering fluid reservoir
from the bracket and position
it to one side.
5. Remove the accessory drive belt. For
additional information, refer to
Section
303-05 [Accessory Drive].
8. Disconnect the positive crankcase ventilation
(PCV) hose from the PCV.
2006.0 Fiesta 1212006 GI 83728en
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Engine - 1.25L Duratec-1 6V (Sigma)llm4L
303-01 A120 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
303-01 Am20
IN-VEHICLE REPAIR
9. Disconnect the brake booster vacuum line
from the intake manifold. 12. Detach the oil level indicator tube from the
intake manifold.
/'-
10. Disconnect the evaporate emission (EVAP) 13. Disconnect the temperature and manifold
hose from the EVAP valve. absolute pressure (T-MAP) sensor electrical
connector.
11. Disconnect the knock sensor (KS) electrical
connector.
14. Disconnect the throttle plate control motor
(DC-ISC) electrical connector.
2006.0 Fiesta 1212006 GI 83728en
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Engine - 1.25L Duratec-1 6V (Sigma)llI4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
IN-VEHICLE REPAIR
19. Disconnect the fuel supply line quick Discard the O-ring seals.
release coupling. For additional
information, refer to Section
31 0-00 [Fuel
System
- General Information].
20. Disconnect the fuel return line quick release
coupling. For additional information, refer
to Section
31 0-00 [Fuel System - General
Information].
21. Detach the fuel line from the intake
manifold and position
it to one side.
Remove the cable tie.
22.
Remove the fuel supply manifold.
23. Detach the wiring harness and the coolant
hose from the intake manifold.
24. Detach the wiring harness from the intake
manifold.
25. Remove the intake manifold.
2006.0 Fiesta 1212006 GI 83728en
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Engine - 1.25L Dura
303-01 A-23 Duratec-1
6V (Sigma)ll .(
:ec-I 6V (Sigma)llm4L
L
Duratec-1 6V (Sigma)
303-01 Am23
IN-VEHICLE REPAIR
Discard the gaskets.
Installation
3. Attach the wiring harness and the coolant
hose to the intake manifold.
4. N0TE:lnstall new injector O-ring seals.
1. N0TE:lnstall new intake manifold gaskets. N0TE:Coat the 0-rina seals with clean enaine oil.
Install the intake manifold. V "
Install the fuel supply manifold.
2. Attach the wiring harness to the intake
manifold. 5. Connect the fuel return line quick release
coupling. For additional information, refer to
Section
31 0-00 [Fuel System - General
Information].
2006.0 Fiesta 1212006 GI 83728en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-26 Duratec-1 6V (Sigma)Il.GL Duratec-1 6V (Sigma) 303-01 A-26
IN-VEHICLE REPAIR
16. Connect the evaporate emission (EVAP)
hose to the EVAP valve.
17. Connect the brake booster vacuum line to
the intake manifold.
19. Connect the engine wiring harness
electrical connector.

20. Install the intake manifold lower retaining
bolt and the generator bracket retaining
bolts.
18. Connect the positive crankcase ventilation
(PCV) hose to the PCV.
21. Install the accessory drive belt. For
additional information, refer to
Section
303-05 [Accessory Drive].
22. Attach the power steering fluid reservoir to
the bracket.
23. Install the air cleaner. For additional
information, refer to Section
3031 2 [Intake
Air Distribution and Filtering].
2006.0 Fiesta 1212006 GI 83728en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-33 Duratec-1 6V (Sigma)ll.GL Duratec-1 6V (Sigma) 303-01 A-33
IN-VEHICLE REPAIR
Camshafts(21 284 0)
Special Tool(s)
Materials
Name Specification
/ 15030A
21 171
1 Sealant I WSK-M2G348-A2 I
Universal Flange Holding
Wrench
205-072
Installer, Crankshaft Seal
303-395
I Engine Oil I WSS-M2C912A1 I
3m ~AUTION:K~~~ the camshaft bearing
caps in order for
installation.
Remove the camshafts.
Slacken each camshaft bearing cap retaining
bolt in the sequence shown by one turn until
the camshaft is released.
Remove the camshaft bearing caps.
Remove and discard the camshaft
seals.
I
i Installation
Removal
1. Apply sealant to the points indicated on the
I. Remove the timing belt. camshaft bearing
cap no. 1 and to the mating
surface of the
cylinder head.
For additional information, refer to: Timing
Belt (303-01 Engine - 1.25L Duratec-1 6V
(Sigma)ll.4L Duratec-1 6V (Sigma)ll.GL
Duratec-1 6V (Sigma), In-vehicle Repair).
2m ~~~~~10N:lnstall a hose (order no.
E890438S) to the special tool studs, to
prevent damage to the camshaft
pulleys.
Remove the camshaft pulleys.
Discard the retaining bolts.
2. Coat the camshafts and the camshaft bearing
caps with
clean engine oil.
3m A~A~T10N:~osition the camshafts in place
so that none of the cams are at full lift.
N0TE:The camshaft bearing cap numbering starts
at the timing
belt end with El on the exhaust side
and with
I1 on the intake side.
N0TE:The exhaust camshaft has an additional
cam for the camshaft position (CMP) sensor.
2006.0 Fiesta 1212006 GI 83731 en
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Engine - 1.25L Duratec-1 6V (Sigma)llI4L
303-01 A-35 Duratec-1 6V (Sigma)lll6L Duratec-1 6V (Sigma) 303-01 Am35
IN-VEHICLE REPAIR
Camshaft Seal(21 288 0)
Special Tool(s) Discard the retaining bolts.
Materials
Name Specification
I Engine Oil I WSS~~C~I 2~1
3. Using the special tool, remove the camshaft
seal.
Discard the oil seal.
- -
15030A
Removal
Installation
I. Remove the timing belt. 1. N0TE:lnstall a new camshaft seal.
For additional information, refer to: Timing
Belt (303-01 Engine
- 1.25L Duratec-1 6V N0TE:Coat the camshaft journals and camshaft
(Sigma)ll.4L Duratec-1 6V (Sigma)ll .6L seal with clean engine oil.
Duratec-1 6V (Sigma), in-vehicle Repair).
Using the special tool, install the camshaft
oil seal.
*' &~~~l~~:lnstall a hose (order no.
E890438S) to the special tool studs, to
prevent damage to the camshaft pulleys.
303-395
I
21 171
Universal Flange Holding
Wrench
205-072
Remover, Crankshaft Seal
303-293
Installer, Crankshaft Seal
Remove the camshaft pulleys.
2006.0 Fiesta 1212006 GI 83732en
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Engine - 1.25L Duratec-1 6V (Sigma)llm4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
IN-VEHICLE REPAIR
18. Remove the timing belt tensioner. 21. Remove the timing belt tensioner.
Engines with slotted bracket timing belt Vehicles built 0412005 onwards
tensioner
22. Remove the timing belt.
19. Remove the timing belt tensioner and the
timing belt. Detension the timing belt and lock the timing
belt tensioner with the special tool.
Vehicles built 0912003 onwards
20. Remove the timing belt.
Detension the timing belt and lock the timing
belt tensioner with the special tool.
Discard the timing belt.
Discard the timing belt. Discard the timing belt.
Installation
All vehicles
1. Set the crankshaft to approximately 20
degrees before TDC.
2m &~~~l~~:lnstall a hose (order no.
E890438S) to the special tool studs, to
prevent damage to the camshaft pulleys.
N0TE:Make sure the camshaft pulleys turn on the
camshafts.
Loosen the camshaft pulley retaining bolts.
2006.0 Fiesta 1212006 GI 83738en
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