hose FORD FIESTA 2007 Owner's Manual

206-02-9 Drum Brake 206-02-9
REMOVAL AND INSTALLATION
Wheel Cylinder(l2 305 0)
\* , General Equipment 2. Bleed the brake system. For additional
Brake hose clamp information, refer to Section 206-00 [Brake
System
- General Information].
Removal
A CAUTI0N:lf brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
1. Remove the brake shoes.
For additional information, refer to Brake
Shoes in this section.
2m ACAUTION:C~~ the brake tube to prevent
fluid loss or dirt ingress.
Disconnect the brake tube from the wheel
cylinder.
1. Using a suitable brake hose clamp, clamp
the brake hose.
2. Disconnect the brake tube.
3. Remove the wheel cylinder.
Installation
I. To install, reverse the removal procedure.
2006.0 Fiesta 1212006 GI 49888en
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206-03-2 Front Disc Brake 206-03-2
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
Specification
Brake Fluid - Super DOT 4 ESD-M6C57-A
Front Disc Brake Specification
I Brake disc diameter - Vehicles with 2.OL Duratec-HE I 278 I
Description
Brake disc diameter
I New brake disc nominal thickness I 22 I
mm
258
New brake disc nominal thickness
- Vehicles with 2.OL Duratec-HE
Worn brake disc discard thickness
*
I Worn brake pad discard thickness ** I 1.5 I
25
20
Worn brake disc discard thickness
- Vehicles with 2.OL Duratec-HE *
Maximum brake disc thickness variation
I Worn brake pad discard thickness - Vehicles with 2.OL Duratec-HE ** I 2.0 I
23
0.025
I * When the discard thickness has been reached, install a new brake disc and new brake pads.
I ** When the discard thickness has been reached, install new brake pads.
Torque Specifications
Description
Nm Ib-ft lb-in I(
I Brake caliper anchor plate retaining bolts I 70 I 52 I - I
Brake caliper anchor plate retaining bolts - Vehicles
L2.OLuratec-H E
I Brake caliper retaining bolts I 30 I 22 I - I
me hose to brake caliper union I 17 I 13 I - I
2006.0 Fiesta 1212006 GI 7354en
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206-03-5 Front Disc Brake 206-03-5 - - --- -- -
REMOVAL AND INSTALLATION
Brake Pads(l2 234 0)
i Special Tool(s) Remove the brake hose retaining clip.
Retractor, Brake Caliper
Piston
206-005
Materials
Name Specification
I Silicone Grease I ESE-MlC171-A I
Removal
Brake Fluid - Super
I DOT4 4m &AUTION:S~~~~~~ the brake caliper to
prevent load being placed on the brake hose.
ESD-M6C57-A
Detach the brake caliper from the brake
caliper anchor plate.
A CAUTI0N:If brake fluid is spilt on the
paintwork, the affected area must be 1. Remove the brake caliper retaining bolt
immediately washed down with cold water. covers (if equipped).
2. Remove the brake caliper retaining bolts.
I. Remove the wheel and tire. I i For additional information, refer to: Wheel
and Tire
(204-04 Wheels and Tires, Removal
and Installation).
2. Remove the brake caliper retaining clip.
3. N0TE:Make a note of the position of the
brake hose to aid installation.
Detach the brake hose from the brake hose
support bracket.
5. Remove the brake pads.
2006.0 Fiesta 1212006 G149890en
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206-03-6 Front Disc Brake 206-03-6
REMOVAL AND INSTALLATION
Installation
1. CAUTIONS:
A~hen the brake caliper piston is retracted
into the piston housing, brake fluid will be
displaced into the brake fluid reservoir.
Asupport the brake caliper during brake
caliper piston retraction.
Using the special tool, retract the brake
caliper piston.
2. CAUTIONS:
ADO not twist the brake hose when
installing the brake caliper to prevent
damage to the brake hose.
A~ake sure that the brake hose is correctly
located in the brake hose support bracket to
prevent damage to the brake hose.
A~ake sure that the brake hose retaining
clip is located on the underside of the brake
hose support bracket to prevent damage to
the brake hose.
To install, reverse the removal procedure.
Apply grease to the brake pad contact points.
3. Fully depress and release the brake pedal.
4. Check the fluid level in the brake fluid
reservoir and top up if necessary with brake
fluid.
2006.0 Fiesta 1212006 GI 49890en
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206-03-7 Front Disc Brake 206-03-7
REMOVAL AND INSTALLATION
Brake Caliper(l2 243 0) /
' General Equipment 2. Disconnect the brake hose.
Brake hose
clamp
Materials
Name Specification
I Silicone Grease I ESE-MlC171-A I
Removal
A CAUTI0N:If brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
1. Remove the wheel and tire.
4. Remove the brake caliper.
For additional information, refer to: Wheel
and Tire
(204-04 Wheels and Tires, Removal I. Remove the brake caliper retaining bolt
and Installation). covers (if equipped).
2. Remove the brake caliper retaining clip. 2. Remove the brake caliper retaining bolts.
5. Remove the brake pads.
3' ACAUTION:C~~ the brake hose to prevent
fluid loss or dirt ingress.
N0TE:Use a wrench to prevent the brake hose
from rotating.
Disconnect the brake hose from the brake
caliper.
I. Using a brake hose clamp, clamp the brake
hose.
Installation
ACAUTION:D~ not twist the brake hose
when connecting the brake hose to the brake
caliper to prevent damage to the brake hose.
- -
2006.0 Fiesta 1212006 G149891en
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206-04-6 Rear Disc Brake 206-04-6
REMOVAL AND INSTALLATION
Brake Pads(l2 238 0)
Special Tool(s) Detach the brake caliper from the brake (
I Retractor, Rear Brake Caliper I caliper anchor plate.
Piston
206-0
1 2
Materials
Name Specification
Removal 5. Remove the brake pads.
Brake Fluid - Super
I DOT4
A CAUTI0N:lf brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
ESD-M6C57-A
1. Release the parking brake.
2. Remove the wheel and tire.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
and Installation).
3. Detach the brake hose from the brake hose
support bracket.
Installation
1. CAUTIONS:
n~hen the brake caliper piston is retracted
into the brake caliper piston housing, brake
fluid will be displaced into the brake fluid
reservoir.
Asupport the brake caliper during brake
caliper piston retraction.
4m ACAUTION:S~~~~~~ the brake caliper to
prevent load being placed on the brake hose.
2006.0 Fiesta 1212006 G427695en
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206-04-8 Rear Disc Brake 206-04-8
REMOVAL AND INSTALLATION
Brake Caliper(l2 253 0) f
Special Tool(s) 4. Using a brake hose clamp, clamp the brake (
I Retractor, Rear Brake Caliper I hose.
General Equipment
I Brake hose clamp I
Materials
Name Specification
Brake Fluid - Super ESD-M6C57-A
DOT4 5n ~CAUTION:C~~ the brake hose to prevent
fluid loss or dirt ingress.
Removal Disconnect the brake tube from the brake
caliper.
A CAUTI0N:If brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
I. Release the parking brake.
2. Remove the wheel and tire.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
and Installation).
3. Detach the parking brake cable from the
brake caliper.
I. Pull back the brake caliper lever.
2. Disconnect the parking brake cable from the
brake caliper lever.
6. Detach the brake caliper from the brake
3. Detach the parking brake cable from the caliper anchor plate.
brake caliper.
2006.0 Fiesta 1212006 G427696en
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206-04-1 0 Rear Disc Brake 206-04-1 0
REMOVAL AND INSTALLATION
Brake Disc(l2 225 0) /'
Removal
1. Release the parking brake.
2. Remove the wheel and tire.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
and Installation).
3. Detach the brake hose from the brake hose
support bracket.
4a &AUTION:S~~~~~~ the brake caliper and
brake caliper anchor plate assembly to
prevent load being placed on the brake hose.
Detach the brake caliper and brake caliper
anchor plate assembly from the wheel
spindle (parking brake cable shown removed
for clarity).
Remove the brake disc retaining clip (if (-
equipped).
Installation
1. To install, reverse the removal procedure.
5. Remove the brake disc.
2006.0 Fiesta 1212006 G427697en
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206-0619 Hydraulic Brake Actuation 206-0619
REMOVAL AND INSTALLATION
Disconnect the brake tubes from the brake 11. Disconnect the low brake fluid warning
master cylinder. indicator switch electrical connector.
I
All vehicles
9m &AUTION:C~~ the clutch master cylinder
feed hose to prevent fluid loss or dirt
ingress.
Disconnect the clutch master cylinder feed
hose from the brake fluid reservoir.
12. Remove the brake master cylinder and
brake fluid reservoir assembly.
Installation
A CAUTI0N:Make sure the brake master
cylinder vacuum seal is correctly
positioned before installation.
I. To install, reverse the removal procedure.
2. Bleed the brake system. For additional
information, refer to Section
206-00 [Brake
System
- General Information].
10. Detach the brake master cylinder from the
brake booster.
2006.0 Fiesta 1212006 G89191 en
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206-09A-3 Anti-Lock Control 206-09A-3
DESCRIPTION AND OPERATION
Anti-Lock Control
Overview
Function
The ABS is a closed loop control system in the
brake system which prevents the wheels from
1 4 1 Ignition lock I situations.
3
1 5 1 Stoplamp switch I
6 ABS warning lamp in the instrument
I 1 cluster
Wheel
speed sensors
In addition to the conventional brake system with
two diagonally split brake circuits, the ABS consists
of an ABS hydraulic unit with integrated control
unit, four wheel sensors and the ABS warning lamp
in the instrument cluster. locking up under
braking and therefore maintains
steerability and driving stability in extreme
Electronic brake force distribution is integrated in
the software of the ABS control unit', which
electronically regulates and optimises the pressure
applied to the wheel brakes on the front and rear
axles in accordance with the operating conditions.
ABS control unit
The ABS control unit continuously compares stored
physical deceleration values with those detected
by the wheel sensors. This allows the lock-up
tendency of each wheel to be detected separately.
If the ABS control unit detects that a wheel is
threatening to lock up, then the corresponding
hydraulic valves in the valve block are either closed
or opened.
The ABS control unit then also passes on the
vehicle speed signal obtained from the wheel sensors to the Powertrain Control Module (PCM).
2006.0 Fiesta 1212oo6 GI 63290en
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