steering FORD FIESTA 2007 Manual PDF

21 1-02-1 0 Power Steering 21 1-02-1 0
REMOVAL AND INSTALLATION
Power Steering Pump - 2.OL Duratec-HE (M14)
f
I I Remover, Power Steering I
1 I Installer, Camshaft Pulley 1
7 I Removerllnstaller, Cooling I
1. Remove the right-hand headlamp assembly.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation).
2. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
I
3. Detach the power steering pump to steering
, gear pressure line from the intake manifold. I
1 4. Lower the vehicle.
5. Remove the components in the order
indicated in the following
illustration(s) and
table(s).
2006.0 Fiesta 1212006 G428496en
procarmanuals.com

211 -02-11 Power Steering 21 1-02-1 I
REMOVAL AND INSTALLATION
ltem
Power steering fluid reservoir
See Removal Detail
Description Item Description
I I See Installation Detail I
Steering gear to power steering fluid
reservoir return line
See Removal Detail
Power steering fluid reservoir retaining
bolts
Power steering pump pulley
See Removal Detail
See Installation Detail
6. To install, reverse the removal procedure.
5
6
7
2006.0 Fiesta 12/2006 G428496en
Power steering pump to steering gear
pressure line union
See Installation Detail
Power steering pump retaining bolts
Power steering pump
procarmanuals.com

21 I -02-1 2 Power Steering 21 1-02112
REMOVAL AND INSTALLATION
7. Fill and bleed the power steering system. For
Procedures),
additional information, refer to:
(211 -00 Power Steering System Bleeding (General
Steering System
- General Information)
Procedures).
Power Steering System Filling (General (
Removal Details
Item 1 Steering gear to power steering fluid Remove
and discard the power steering fluid
reservoir return line reservoir O-rings.
1. CAUTIONS:
&ap the steering gear to power steering
fluid reservoir return line to prevent power
steering fluid loss or dirt ingress.
hap the power steering fluid reservoir to
prevent power steering fluid loss or dirt
ingress.
Using the special tool, disconnect the
steering gear to power steering fluid
reservoir return line from the power steering
fluid reservoir.
Allow the power steering fluid to drain into a Item 4 Power steering pump pulley container. 1. Using the special tool, remove the power
steering pump pulley.
Item 3 Power steering fluid reservoir
&AUTION:C~~ the power steering fluid
reservoir to prevent power steering fluid loss
or dirt ingress.
Installation Details
Item 5 Power steering pump to steering gear Using
the special tool, install a new Teflon I I pressure line union seal
onto the power steering pump to
A A steering gear pressure line union. (,
" AcAuT~oN:care must be taken to prevent 1. Push the new won seal onto the special dirt ingress. tool.
2006.0 Fiesta 1212006 G428496en
procarmanuals.com

211-02-1 3 Power Steering 211-02-13
REMOVAL AND INSTALLATION
2. Locate the special tool onto the power
steering pump to steering gear pressure line
I union and install the Teflon seal.
Item 4 Power steering pump pulley
I. Using the special tool, install the power
steering pump pulley.
Item 3 Power steering fluid reservoir
1. Install new power steering fluid reservoir
O-rings.
2006.0 Fiesta 1212006 G428496en
procarmanuals.com

21 1 -02-1 4 Power Steering 21 1 -02-1 4
REMOVAL AND INSTALLATION
Power Steering Pump to Steering Gear Pressure Line - 1.25L
Duratec-1 6V (Sigma), Vehicles With: Air
Conditioning(13 440 0)
Special Tool(s)
211-188 (13-015)
Detach the power steering line bracket from
the power steering pump mounting bracket.
622
I I 1 3. N0TE:Note the position of the power steering
Socket, Hydraulic Line Union
!:!-269 (I 3-027)
I I line to aid installation.
Removal
All vehicles
1. Detach the coolant expansion tank from the
wheelhouse assembly and position
it to one
side.
I. Remove the retaining bolt.
2. Release the retaining clip.
Detach the power steering line brackets from
the cylinder head.
4. Raise and support the vehicle.
For additional information, refer to: Jacking
(1 00-02 Jacking and Lifting, Description
and Operation)
I Lifting (1 00-02 Jacking and Lifting,
Description and Operation).
2. N0TE:Note the position of the power steering 5m &AUTION:Do not disconnect the power
line to aid installation.
steering pump pressure adapter from the
power steering pump. f ', .
Using the special tool, disconnect the power
steering line from the power steering pump
pressure adapter.
2006.0 Fiesta 1212006 ' G91965en
procarmanuals.com

21 1-02-1 5 Power Steering 211-02-15
REMOVAL AND INSTALLATION
Allow the fluid to drain into a suitable Detach the power steering line from the
container. steering gear.
Discard the O-ring seal.
I
Right-hand drive vehicles 6. Disconnect the power steering pressure
(PSP) switch electrical connector. 9. N0TE:Note the position of the power steering
line to aid installation.
Detach the power steering line from the
steering gear.
Left-hand drive vehicles
7. Detach the steering gear return hose from - -
the pressure line. All vehicles
8. N0TE:Note the position of the power steering
line to aid installation.
10. Disconnect the power steering lines from
the steering gear valve body.
1. Remove the retaining bolt.
2. Rotate the clamp plate.
Allow the fluid to drain into a suitable
container.
2006.0 Fiesta 1212006 G91965en
procarmanuals.com

211 -02-16 Power Steering 211 -02-1 6
REMOVAL AND INSTALLATION
Discard the O-ring seals. 2. Locate the special tool onto the union and
install the O-ring seal.
/'
11. N0TE:Note the position of the power
steering line to aid installation.
3. Install new O-ring seals onto the power
Remove the power steering pump to steering steering
lines.
gear pressure line.
Installation
I. If a new fluid line is being installed, push the
new line into the new union until
it clips into
place.
4. To install, reverse the removal procedure.
5. Fill and bleed the power steering system.
For additional information, refer to: Power
Steering System Filling (211 -00 Steering
System
- General Information, General
Procedures)
I Power Steering System Bleeding (211-00
2. Using the special tool, install a new O-ring
Steering System
- General Information,
seal onto the power steering line to power
General Procedures).
steering pump union.
1. Push the new O-ring seal onto the special
tool.
2006.0 Fiesta 1212006 G91965en
procarmanuals.com

21 I -02-1 7 Power Steering 211 -02-1 7
REMOVAL AND INSTALLATION
Power Steering Pump to Steering Gear Pressure Line - 1.25L
' . I Duratec-1 6V (Sigma)/l.4L Duratec-1 6V (Sigma)/l .6L
Duratec-1
6V (Sigma), Vehicles Without: Air
Conditioning(l3 440 0)
Special Tool(s)
Expander, Teflon Seal
211-188 (13-015)
( :Removal
Vehicles with manual transaxle
622
Detach the power steering line brackets from
the transaxle.
Socket, Hydraulic Line Union
!:!-269 (I 3-027)
All vehicles
3. Raise and support the vehicle.
For additional information, refer to: Jacking
(100-02 Jacking and Lifting, Description
and Operation)
I. N0TE:Note the position of the power steering I Lifting (100-02 Jacking and Lifting,
line to aid installation. Description
and Operation).
Detach the power steering line bracket from
4m ACAUTION:D~ not disconnect the power
the transaxle. steering
pump pressure adapter from the
power steering pump.
Vehicles with automatic transaxle
2. N0TE:Note the position of the power steering
line to aid installation. Using
the special tool, disconnect the power
steering line from the power steering pump
pressure adapter.
Allow the fluid to drain into a suitable
container.
Discard the O-ring seal.
-- -- -
2006.0 Fiesta 1212006 G397028en
procarmanuals.com

21 1-02-1 8 Power Steering 21 1-02-1 8
REMOVAL AND INSTALLATION
5. N0TE:Note the position of the power steering
line to aid installation.
Detach the power steering line bracket from
the engine block.
I
Detach the power steering line bracket from
the steering gear.
/-.
Right-hand drive vehicles
9. N0TE:Note the position of the power steering
6. Disconnect the power steering pressure line to aid installation.
(PSP) switch electrical connector.
Detach the power steering line bracket from
the steering gear.
Left-hand drive vehicles
7. Detach the steering gear return hose from
the pressure line.
8. N0TE:Note the position of the power steering
line to aid installation.
All vehicles
10. Disconnect the power steering lines from
the steering gear valve body.
1. Remove the retaining bolt.
2. Rotate the clamp plate.
Allow the fluid to drain into a suitable
container.
2006.0 Fiesta 1212006 G397028en
procarmanuals.com

21 1-02-1 9 Power Steering 211 -02-19
REMOVAL AND INSTALLATION
Discard the O-ring seals.
/'
2. Locate the special tool onto the union and
install the O-ring seal.
11. N0TE:Note the position of the power
steering line to aid installation.
3. Install new O-ring seals onto the power
Remove the power steering pump to steering steering
lines.
gear pressure line.
Installation
1. If a new fluid line is being installed, push the
new line into the new union until
it clips into
place.
4. To install, reverse the removal procedure.
5. Fill and bleed the power steering system.
For additional information, refer to: Power
Steering System Filling (211 -00 Steering
System
- General Information, General
Procedures)
I Power Steering System Bleeding (211-00
2. Using the special tool, install a new O-ring
Steering System
- General Information,
seal onto the power steering line to power
General Procedures).
steering pump union.
1. Push the new O-ring seal onto the special
tool.
2006.0 Fiesta 1212006 G397028en
procarmanuals.com