steering FORD FIESTA 2007 Repair Manual

21 1-00-28 Steering System - General Information 21 ImOO-28
GENERALPROCEDURES
15. Using the special tool, connect the spark
minimize the possibility of aeration. The
plug wires.
steering fluid level must be checked with
the steering fluid cold.
Check the steering fluid level. Fill the power
steering fluid reservoir to the
MAX mark with
the appropriate steering fluid as necessary.
For additional information, refer to:
Specifications
(211 -00 Steering System -
General Information, Specifications).
16. Connect the CKP sensor electrical
connector.
17. N0TE:When filling the power steering fluid
reservoir, make sure that the steering fluid
is clean and not agitated prior to use. The
steering fluid must be poured slowly into
the power steering fluid reservoir to
minimize the possibility of aeration. The
steering fluid level must be checked with
the steering fluid cold.
Fill the power steering fluid reservoir to the
MAX mark with the appropriate steering fluid.
For additional information, refer to:
Specifications
(211 -00 Steering System -
General Information, Specifications).
18. Start the engine and slowly turn the
steering wheel from lock to lock.
19. Switch OFF the engine.
20. N0TE:When filling the power steering fluid
reservoir, make sure that the steering fluid
is clean and not agitated prior to use. The
steering fluid must be poured slowly into
the power steering fluid reservoir to
-- - - --
2006.0 Fiesta 12/2006 G458163en
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21 1-02-1 Power Steering 21 I -02-1
SECTION 21 1-02 Power Steering
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
SPECIFICATIONS
Specifications..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSIS AND TESTING
Power Steering
........................................................................\
...........................................

REMOVAL AND INSTALLATION
Power Steering Pump
- 1.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V
(Sigma)/l .6L Duratec-1 6V (Sigma), Vehicles With: Air Conditioning ........... (1 3 434 0)
Power Steering Pump
- 1.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma), Vehicles Without: Air Conditioning ...... (1 3 434 0)
Power Steering Pump
- 2.OL Duratec-HE (M14) ...............................................................
Power Steering Pump to Steering Gear Pressure Line - 1.25L Duratec-1 6V
(Sigma)/l.4L Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma), Vehicles
With: Air Conditioning
........................................................................\
.......... (1 3 440 0)
Power Steering Pump to Steering Gear Pressure Line
- 1.25L Duratec-1 6V
(Sigma)/l.4L Duratec-1 6V (Sigma)ll.GL Duratec-1 6V (Sigma), Vehicles
Without: Air Conditioning
........................................................................\
...... (1 3 440 0)
Power Steering Pump to Steering Gear Pressure Line
- 2.OL Duratec-HE (M14) RHD ....
Steering Gear to Power Steering Fluid Reservoir Return Line - 2.OL Duratec-HE (M14)
RHD ........................................................................\
..........................................................
Steering Gear .......... ........................................................................\
............... (1 3 11 6 0)
Steering Gear to Fluid Cooler Return Hose
................................................. (1 3 439 0)
Power Steering Fluid Cooler
........................................................................\
... (1 3 444 0)
Steering Gear Bushing
........................................................................\
...............................
PAGE
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21 1-02-2 Power Steering 21 1-02-2
SPECIFICATIONS
Toraue S~ecifications
Description
Steering gear mounting bolts
Power steering line to steering gear valve body
clamp retaining bolt
Power steering line bracket to steering gear
retaining bolt
Power steering line to cylinder head support bracket
retaining bolt (Duratec)
Power steering line to accessory drive belt support 25
bracket retaining bolt (Duratec)
Power steering lines to transaxle bracket retaining
bolt
- vehicles with 1.6L Duratorq-TDCi (DV) Diesel
I Power steering supply hose to engine block (rear) I 25 I 18 I - I
Power steering line to transmission housing
retaining bolt
Power steering line to engine block (front)
- vehicles
with
1.4L Duratorq-TDCi (DV) Diesel without air
conditioning
Power steering line to power steering pump union
- vehicles with 1.3L Duratec-8V (Rocam)
Power steering line to power steering pump union
- vehicles with 1.4L Duratec-I 6V (Sigma), 1.6L
Duratec-1 6V (Sigma) or 2.OL Duratec-HE (M14)
Power steering line to power steering pump union
- vehicles with 1.4L Duratorq-TDCi (DV) Diesel
Power steering line to power steering pump union
- vehicles with 1.6L Duratorq-TDCi (DV) Diesel
Power steering pump to steering gear pressure line
support bracket to inlet manifold retaining nut
-
vehicles with 2.OL Duratec-HE (M14)
Power steering pump retaining bolts - vehicles with
1.3L Duratec-8V (Rocam)
Power steering pump retaining bolts - vehicles with
1.4L Duratec-1 6V (Sigma), 1.6L Duratec-1 6V
(Sigma) or 2.OL Duratec-HE (M14)
Power steering pump retaining bolts - vehicles with
1.4L Duratorq-TDCi (DV) Diesel
Power steering pump retaining nuts
- vehicles with
1.6L Duratorq-TDCi (DV) Diesel
Power steering fluid cooler line to front bumper left-
hand retaining bolt
Power steering fluid cooler line to front bumper
right-hand retaining bolt
2006.0 Fiesta 1212006 GI 05647en
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21 1 -02-3 Power Steering 2 1 1 -02-3
SPECIFICATIONS
2006.0 Fiesta 12/2006 G105647en
Description
Power steering fluid reservoir retaining screws
-
vehicles with 2.OL Duratec-HE (M14)
Steering gear to power steering fluid reservoir return
line support bracket to generator retaining nut
-
vehicles with 2.OL Duratec-HE (M14)
Tie-rod end retaining nut
Steering column shaft to steering gear pinion
retaining bolt
Exhaust heat shield to steering gear retaining bolts
Exhaust flexible pipe to muffler and tailpipe
assembly retaining nuts
- vehicles with I .6L
Duratorq-TDCi (DV) Diesel
Stabilizer bar link. to stabilizer bar retaining nut
Front crossmember rear retaining bolts
Front crossmember inner and outer retaining bolts
Front crossmember front retaining bolts
Engine support insulator retaining bolts Ib-in
80
-
-
-
-
-
-
-
-
-
-
Nm
9
11
48 28
14
47
48
115
175 70
48
I b-ft
-
8
35
21
10
35
35
85
129
52
35
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21 I -02-4 Power Steering 21 1-02-4
DIAGNOSIS AND TESTING
Power Steering
REFER to Section 211-00 [Steering System -
General Information].
2006.0 Fiesta 1212006 GI 7571 en
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21 1-02-5 Power Steering 21 1-02-5
REMOVAL AND INSTALLATION
Power Steering Pump - 1.25L Duratec-I 6V (Sigma)/l.4L
I Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma), Vehicles
With: Air
Conditioning(l3 434 0)
7 I Removerllnstaller, Hose
632
Clamp
303-397 (24-003)
Wrench, Hydraulic Line Union
"-269 (13-027)
Removal
2. Detach the power steering line from the
power steering pump mounting bracket.
3. Detach the power steering line bracket from
the cylinder head.
1. Detach the coolant expansion tank from the
wheelhouse assembly and position
it to one
side.
1. Remove the retaining bolt. 4. Remove the accessory drive belt.
2. Release the retaining clip. For additional information, refer to: Power
Steering Pump Belt
- 1.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma), Vehicles
With: Air Conditioning
(303-05 Accessory
Drive, Removal and Installation).
5. Disconnect the power steering fluid reservoir
return hose quick release coupling, from
either the power steering fluid cooler or the
power steering reservoir return hose.
1. Press the power steering fluid reservoir return
hose quick release coupling locking tangs.
2. Disconnect the power steering fluid reservoir
return hose quick release coupling.
2006.0 Fiesta 1212006 G91963en
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21 1-02-6 Power Steering 21 I -02-6
REMOVAL AND INSTALLATION
Allow the fluid to drain into a suitable Discard the O-ring seal.
container.
8.
Remove the power steering pump.
6. Using the special tool, disconnect the power I I
steering fluid supply hose from the power
steering pump.
Allow the fluid to drain into a suitable
container.
7m ACAUTION:D~ not disconnect the power
steering pump pressure adapter from the
power steering pump.
Using the special tool, disconnect the power
steering line from the power steering pump
pressure adapter.
Allow the fluid to drain into a suitable
container.
Installation
1. N0TE:lf installing a new power steering
pump, the power steeing line union supplied
with the new pump should be removed and
retained for further use.
Using the special tool, install a new O-ring
seal onto the power steering line to power
steering pump union.
1.
Push the O-ring seal onto the special tool.
2. Locate the special tool onto the union and
install the O-ring seal.
2006.0 Fiesta 1212006 G91963en
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2 1 1 -02-7 Power Steering 211 -02-7
REMOVAL AND INSTALLATION
2. N0TE:Make sure the collar on the hose is
, inserted fully into the quick release coupling.
i , To install, reverse the removal procedure.
3. Fill and bleed the power steering system.
For additional information, refer to: Power
Steering System Filling
(211-00 Steering
System
- General Information, General
Procedures)
I Power Steering System Bleeding (211-00
Steering System - General Information,
General Procedures).
2006.0 Fiesta 1212006 G91963en
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21 1-02-8 Power Steering 21 1-02-8
REMOVAL AND INSTALLATION
Power Steering Pump - 1.25L Duratec-I 6V (Sigma)/l.4L
Duratec-16V (Sigma)/l.GL Duratec-16V (Sigma), Vehicles (
Without: Air Conditioning(l3 434 0)
Expander, Teflon Seal
211-188 (13-015)
Allow the fluid to drain into a suitable
container.
622 3. Using the special tool, disconnect the power
Wrench, Hydraulic Line Union
"-269 (13-027)
Removal
Removerllnstaller, Hose
I. Remove the accessory drive belt. steering
fluid supply hose from the power
steering pump.
For additional information, refer to:
Accessory Drive Belt
- 1.4L Duratec-I 6V
(Sigma)ll .6L Duratec-1 6V (Sigma), Vehicles
Without: Air Conditioning
(303-05
Accessory Drive, Removal and Installation).
2. Disconnect the power steering fluid reservoir
return hose quick release coupling, from
either the power steering fluid cooler or the
Allow the fluid to drain into a suitable
container.
I
, 4m ACAUTION:D~ not disconnect the power
steering pump pressure adapter from the
power steering pump.
power steering reservoir return hose. Using
the special tool, disconnect the power
1. Press the power steering fluid reservoir return steering line from the power steering pump
hose quick release coupling locking tangs. pressure adapter.
2. Disconnect the power steering fluid reservoir Allow the fluid to drain into a suitable
return hose quick release coupling. container.
2006.0 Fiesta 1212006 ~397031 en
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21 I -02-9 Power Steering 21 1-02-9
REMOVAL AND INSTALLATION
Discard the O-ring seal. 1. Push the O-ring seal onto the special tool.
2. Locate the special tool onto the union and
install the O-ring seal.
5. Detach the power steering line bracket from I TIE001 5852
the engine block.
2. N0TE:Make sure the collar on the hose is
inserted fully into the quick release coupling.
To install, reverse the removal procedure.
3. Fill and bleed the power steering system.
For additional information, refer to: Power
Steering System Filling
(211 -00 Steering
System
- General Information, General
Procedures)
I Power Steering System Bleeding (211-00
Steering System - General Information,
General Procedures).
6. Remove the power steering pump.
Installation
1. N0TE:H installing a new power steering
pump, the power steeing pressure line union
supplied with the new pump should be
removed and retained for further use.
Using the special tool, install a new O-ring
seal onto the power steering line to power
steering pump union.
2006.0 Fiesta 1212006 ~397031 en
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