204-04 FORD FIESTA 2007 Workshop Manual

GROUP
Chassis
SECTION TITLE PAGE
Suspension
Suspension
System . General Information .................................................................... 204-00
........................................................................\
................................. Front Suspension .201 4.0
........................................................................\
................................. Rear Suspension .20 4.02
........................................................................\
.................................. Wheels and Tires 204-04
Driveline
Front Drive Halfshafts ........................................................................\
............................ 205-04
' Brake System
Brake System . General Information ........................................................................\
...... 206-00
........................................................................\
.......................................... Drum Brake .20 6.02
Front Disc Brake
........................................................................\
................................... 206-03
Rear Disc Brake
........................................................................\
.................................... 206-04
Parking Brake and Actuation
........................................................................\
................. 206-05
Hydraulic Brake Actuation ........................................................................\
...................... 206-06
Power Brake Actuation
........................................................................\
.......................... 206-07
........................................................................\
.................................. An ti-Lock Control .20 6.09A
Anti-Lock Control . Traction Control ........................................................................\
....... 206-09B
Anti-Lock Control . Stability Assist ........................................................................\
......... 206-09C
Steering System
........................................................................\
. Steering System . General Information .21 1.00
........................................................................\
..................................... Power Steering -21 1-02
........................................................................\
.................................. Steering Linkage -21 1-03
Steering Column
........................................................................\
................................... 21 1-04
Steering Column Switches
........................................................................\
..................... 21 1-05
0512005 2006.0 Fiesta
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100-04-20 Noise, Vibration and Harshness 100-04-20
DIAGNOSIS AND TESTING
TEST CONDITIONS DETAILSIRESULTSIACTIONS
C4: CHECK THE POWERTRAINIDRIVETRAIN MOUNTS
Carry out the powertrainldrivetrain mount neut-
ralizing procedure
Are the powertrainldrivetrain mounts OK?
+ Yes
Vehicle condition corrected. ROAD TEST as
necessary.
+ No
INSTALL new powertrainldrivetrain mounts
as necessary. ROAD TEST as necessary.
PINPOINT TEST D
: WHEEL END VIBRATION ANALYSIS
TEST CONDITIONS
DETAILSIRESU LTSIACTIONS
Dl: INSPECT THE WHEELS AND TIRES
Inspect the wheels and tires.
REFER to: Wheels and Tires (204-04 Wheels
and Tires, Diagnosis and Testing).
Are the wheels and tires OK?
+ Yes
GO to D2.
+ No
INSTALL new wheels or tires as necessary.
REFER to: Wheel and Tire (204-04 Wheels
and Tires, Removal and Installation).
ROAD TEST as necessary.
2006.0 Fiesta 1212006 G37349en
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100-04-21 Noise, Vibration and Harshness 100-04-21
DIAGNOSIS AND TESTING
TEST CONDITIONS DETAILSIRESULTSIACTIONS
I D2: INSPECT THE WHEEL BEARINGS
lnspect the wheel bearings.
REFER to: Wheel Bearing Inspection (204-00
Suspension System
- General Information,
General Procedures).
Are the wheel bearings OK?
+ Yes
GO to D3.
+ No
INSTALL new wheel bearings as necessary.
REFER to:
Wheel Bearing (204-01 Front Suspension,
Removal and lnstallation),
Wheel Bearing
- 2.OL Duratorq-DiITDDi (Puma)
Diesel12.0L Duratorq-TDCi (Puma) Diesel,
Vehicles With: 5-Speed Automatic Transaxle
(5F31 J) (204-01 Front Suspension, Removal
and lnstallation),
Wheel Hub (204-02 Rear Suspension, Removal
and lnstallation). ROAD TEST as necessary.
I D3: INSPECT THE WHEEL AND TIRE RUNOUT I
lnspect the wheel and tire runout.
Is the wheel and tire runout OK?
+ Yes
Balance the wheels and tires. Refer to the
wheel balance equipment manufacturer's
instructions. ROAD TEST as necessary.
+ No
INSTALL new wheels or tires as necessary.
REFER to: Wheel and Tire (204-04 Wheels
and Tires, Removal and Installation).
ROAD TEST as necessary.
2006.0 Fiesta 1212006 G37349en
procarmanuals.com

204-0 I -7 Front Suspension 204-0 1 -7
REMOVAL AND INSTALLATION
Lower Arm(l4 706 0)
Removal
1. Remove the wheel and tire. For additional
information, refer to Section
204-04 [Wheels
and Tires].
2m ncAu~10N:~rotect the ball joint seal using
a soft cloth to prevent damage.
Detach the lower arm ball joint from the
wheel knuckle.
Remove the heat shield.
3. Remove the crossmember outer retaining
bolt.
4. Remove the lower arm.
Installation
1. N0TE:Do not fully tighten the lower arm to
crossmember retaining bolts at this stage.
Install the lower arm.
2. Install the crossmember outer retaining bolt.
3m ~CAUTION:M~~~ sure the heat shield is
installed to prevent damage to the ball joint.
2006.0 Fiesta 1212006 GI 83757en
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204-0 I -8 Front Suspension 204-01 -8
REMOVAL AND INSTALLATION
Install the heat shield. 2. Tighten the bolts.
7. Check the toe setting and adjust as
4m ACAUTION:T~~ lower arm pinch bolt must necessary. For additional information, refer
be installed from the rear of the wheel
to Section 204-00 [Suspension System -
knuckle. General Information].
Attach the lower arm ball joint to the wheel
knuckle.
5, Install the wheel and tire. For additional
information, refer to Section
204-04 wheels
and Tires].
6. N0TE:The lower arm to crossmember
retaining bolts must be tightened with the
vehicle weight on the road wheels.
Tighten the lower arm to crossmember
retaining bolts.
1. Tighten the bolt in two stages.
Stage I: 80 Nm.
Stage 2: 55 degrees.
2006.0 Fiesta 1212006 GI 83757en
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204-01 =I 3 Front Suspension 204-01 -1 3
REMOVAL AND INSTALLATION
Wheel Knuckle(l4 343 0)
I Special Tool(s)
I Lever, Wheel Knuckle
I I Installer, Halfshaft I
I I Separator, Ball Joint I
2. Loosen the strut and spring assembly top
mount retaining nuts by five turns.
3. Remove the wheel and tire.
For additional information, refer to: Wheel
and Tire
(204-04 Wheels and Tires, Removal
and Installation).
4. N0TE:Make a note of the position of the
brake hose, to aid installation.
Detach the brake hose from the brake hose
support bracket.
--
General Equipment Remove the retaining clip.
Three leg puller
Removal
All vehicles
1. Loosen the wheel hub retaining nut.
'' &AUTION:S~~~~~~ the brake caliper and
anchor plate to prevent load being placed
on the brake hose.
2006.0 Fiesta 1212006 GI 83759en
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204-01 -1 7 Front Suspension 204-01 -1 7
REMOVAL AND INSTALLATION
Attach the brake caliper and anchor plate to
With the aid of another technician, apply the
the wheel knuckle.
brakes and pre-load the wheel bearing by
/ 1 I installing the wheel hub retaining nut.
9. CAUTIONS:
AMake sure the brake hose is correctly 11. Install the wheel and tire.
located in the brake hose support bracket to For additional
information, refer to: Wheel
prevent damage to the brake hose.
A
and Tire (204-04 Wheels and Tires,
Removal and Installation).
AMake sure the brake hose retaining clip 12m Tighten the wheel hub retaining nut. is located on the underside of the brake hose
support bracket to prevent damage to the
brake hose.
j Attach the brake hose to the brake hose
support bracket.
lo' AwARNING:~~~~~~~ a new wheel hub
retaining nut. Failure to follow this
instruction may result in personal injury. 13.
Tighten the strut and spring assembly top
mount retaining nuts.
--
2006.0 Fiesta 1212006 GI 83759en
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204-01 -1 9 Front Suspension 204-01 -1 9
REMOVAL AND INSTALLATION
Front Strut and Spring Assembly(l4 781 0)
, Special Tool(s)
I Lever, Wheel Knuckle
- 4m &AUTION:S~~~~~~ the brake caliper and
anchor plate to prevent load being placed
on the brake hose.
Detach the brake caliper and anchor plate
from the wheel knuckle.
Removal
1. Remove the wheel and tire. For additional
information, refer to Section
204-04 wheels
and Tires].
2. N0TE:Make a note of the position of the
brake hose, to aid installation.
Detach the brake hose from the brake hose
support bracket.
5. Remove the brake disc.
Remove the retaining clip.
Remove and discard the retaining washer (if
equipped).
I
3. N0TE:Use a 5 mm Allen key to prevent the I I
ball joint from rotating.
6m &~u~l~N:~rotect the ball joint seal using
Detach the stabilizer bar connecting link from a cloth to prevent damage. the strut and spring assembly. . - - Detach the lower arm ball joint from the
wheel knuckle.
2006.0 Fiesta 1212006 GI 83760en
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204-02-6 Rear Suspension 204-02-6
REMOVAL AND INSTALLATION
Rear Shock Absorber(l5 791 0)
General Equipment 5. Remove the shock absorber.
I Transmission jack I
Removal
1. Remove the wheel and tire. For additional
information, refer to Section
204-04 [Wheels
and Tires].
2. Detach the fender splash shield from the
fender.
3. Using a suitable transmission jack, support
the beam axle.
4. Detach the shock absorber from the beam
axle.
Installation
I. Attach the shock absorber to the body.
2. N0TE:Do not fully tighten the shock
absorber lower mounting bolt at this stage.
Install the shock absorber.
2006.0 Fiesta lu2006 G89134en
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204-02-7 Rear Suspension 204-02-7
REMOVAL AND INSTALLATION
3. Attach the fender splash shield to the fender.
4. Install the wheel and tire. For additional
information, refer to Section
204-04 [Wheels
and Tires].
5. N0TE:The final tightening of the shock
absorber lower mounting bolt should be
carried out when the vehicle weight is on the
road wheels.
Tighten the shock absorber lower mounting
bolt.
2006.0 Fiesta 12/2006 G89134en
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