oil change FORD FIESTA 2007 Workshop Manual

100-00-9 General Information 100-00-9
DESCRIPTION AND OPERATION
Chemical Materials - Do's
/ I - Do carefully read and observe hazard and
precaution warnings given on material
containers (labels) and in any accompanying
leaflets, posters or other instructions. Material
health and safety data sheets can be obtained
from manufacturers.
- Do remove chemical materials from the skin
and clothing as soon as practicable after soiling.
Change heavily soiled clothing and have it
cleaned.
- Do organize work practices and protective
clothing to avoid soiling of the skin and eyes;
breathing vapors, aerosols, dusts or fumes;
inadequate container labeling; fire and explosion
hazards.
- Do wash before job breaks, before eating,
smoking, drinking or using toilet facilities when
handling chemical materials.
- Do keep work areas clean, uncluttered and free
of spills.
- Do store chemical materials according to
national and local regulations.
- Do keep chemical materials out of the reach of
( ' children.
- Do not clean hands or clothing with chemicals.
Chemicals, particularly solvents and fuels, will
dry the skin and may cause irritation leading to
dermatitis or be absorbed through the skin in
toxic or harmful quantities.
- Do not use emptied containers for other
materials except when they have been cleaned
under supervised conditions.
- Do not sniff or smell chemical materials. Brief
exposure to high concentrations of fumes can
be toxic or harmful.
Chlorofluorocarbons (CFC)
There is concern in the scientific community that
CFCs and Halons are depleting the upper ozone
layer which filters out harmful ultraviolet radiation.
Decreased filtration of ultraviolet radiation may
result in increases in skin cancer, cataracts and
immune system suppression in humans, as well
as decreased productivity of crops and aquatic
systems.
CFCs are used primarily as refrigerants in vehicle
air conditioning systems and as aerosol
propellants. Halons are used as fire extinguishants.
Clutch Fluids
Chemical Materials - Do Nots
See Brake fluids.
- Do not mix chemical materials except under the
manufacturers instructions; some chemicals can
form other toxic or harmful chemicals, give off
toxic or harmful fumes or become explosive
when mixed together.
- Do not spray chemical materials, particularly
those based on solvents, in confined spaces,
for example when people are inside a vehicle.
- Do not apply heat or flame to chemical materials
except under the manufacturers instructions. Some are highly flammable and some may
release toxic or harmful fumes.
- Do not leave containers open. Fumes given off
can build up to toxic, harmful or explosive
concentrations. Some fumes are heavier than
air and will accumulate in confined areas such
as pits.
- Do not transfer chemical materials to unlabelled
containers.
Clutch Linings and Pads
See Asbestos.
Corrosion Protection Materials
See also Solvents, Fire.
Highly flammable, flammable
- observe No
Smoking policy.
These materials are varied and the manufacturers instructions must be followed. They may contain
solvents, resins or petroleum products. Skin and
eye contact should be avoided. They should only be sprayed in conditions of adequate ventilation
and not in confined spaces.
Cutting
See Welding.
2006.0 Fiesta 1212006 GI 7372en
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204-00-1 5 Suspension System - General Information 204-00-1 5 1
DIAGNOSIS AND TESTING
2. If there is any free movement install a new lower 4. Compress and pull the piston rod in the vertical
arm. position. Feel if the resistance force at the point
REFER to: Lower Arm (204-01 Front
Suspension, Removal and Installation).
3. If a new lower arm is installed it will be
necessary to check and adjust the front wheel
alignment.
REFER to: Specifications (204-00 Suspension
System
- General Information, Specifications). of direction change-over
is perceptible without
a lag. If a lag is perceptible it is an indication of
damper valve damage and new struts or shock
absorbers must be installed. REFER to:
Front Strut and Spring Assembly (204-01 Front
Suspension, Disassembly and Assembly),
Front Strut and Spring Assembly (204-01 Front
Suspension, Removal and Installation),
Rear Shock Absorber (204-02 Rear Suspension,
Removal and Installation).
Strut or Shock Absorber Inspection
N0TE:lnspect the struts or shock absorber for
signs of oil
weepage or leaks. Make sure that the
oil is not from another source.
Weepage:
deposits a thin film of oil on the strut and spring
assembly or shock absorber.
is normally noticed due to a collection of dust
on the strut and spring assembly or shock
absorber.
occurs during the normal running-in period of
4800
- 8050 km. After this period no new signs
of oil should be visible.
does not require new struts or shock absorbers
to be installed.
Leakage:
covers the entire strut and spring assembly or
shock absorber with oil.
will drip oil onto the surrounding suspension
components.
requires new struts or shock absorbers to be
installed.
Strut or Shock Absorber Testing
N0TE:Struts or shock absorbers must be tested
in the vertical position.
I. Remove both strut and spring assemblies or
shock absorbers. The piston rods should extend.
Disassemble the strut and spring assemblies.
REFER to: Front Strut and Spring Assembly
(204-01 Front Suspension, Disassembly
and Assembly).
2. Compress the piston rods. Both piston rods
should offer the same resistance when
compressing.
3. Compress and release the piston rods. The
piston rods should extent equally.
2006.0 Fiesta 1212006 Gl49885en
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303-00-5 Engine System - General Information 303-00-5
DIAGNOSIS AND TESTING
Symptom
Oil consumption
Possible Sources Action
Use of the wrong type of
engine oil.
Faulty positive crankcase vent-
ilation (PCV) system.
- Hoses or ventilation or
breather valves are blocked.
This causes excessive
pressure in the crankcase
which causes more oil to
enter the combustion
chamber.
- PCV oil separator is faulty
and engine oil can enter the
combustion chamber
through the intake manifold.
Turbocharger seals (diesel
engine only).
DETERMINE the last type of
engine oil used and compare
with the specification. Change
the engine oil to the specifica-
tion.
CHECK if the PCV system is
operating correctly and repair
as necessary. REFER to:
Engine Emission Control (303-
08 Engine Emission Control
- 1.3L Duratec-8V
(Rocam)/l.25L Duratec-1 6V
(Sigma)/l.4L Duratec-1 6V
(Sigma)/l .6L Duratec-1 6V
(Sigma), Diagnosis and
Testing),
Engine Emission Control (303-
08 Engine Emission Control
- 2.OL Duratec-HE (M14),
Diagnosis and Testing),
Engine Emission Control
-
Vehicles With: Vacuum
Exhaust Gas Recirculation
(EGR) Valve (303-08 Engine
Emission Control
- 1.4L
Duratorq-TDCi (DV) Diesel,
Diagnosis and Testing),
Engine Emission Control (303-
08 Engine Emission Control
- 1.6L Duratorq-TDCi (DV)
Diesel, Description and
Operation).
INSTALL a new turbocharger.
REFER to:
Turbocharger (303-04 Fuel
Charging and Controls
-
Turbocharger - I .4L
Duratorq-TDCi (DV) Diesel,
Removal and lnstallation),
Turbocharger
- I .6L Duratorq-
TDCi (DV) Diesel (303-04
Fuel Charging and Controls
- Turbocharger - I .6L
Duratorq-TDCi (DV) Diesel,
Removal and lnstallation).
2006.0 Fiesta 1212006 GI 52554en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-63 Duratec-1 6V (Sigma)/l.6L Duratec-1 6V (Sigma) 303-01 A-63
IN-VEHICLE REPAIR
23. Connect the brake booster vacuum line to 27. Install the
exhaust manifold lower heat
the intake manifold. shield
left-hand retaining bolts.
24. Raise and support the vehicle. 28.
N0TE:lnstall a
new flexible pipe gasket and
For
additional information, refer to: Lifting new
nuts.
(1 00-02 Jacking and Lifting, Description Attach the flexible pipe to the catalytic
and Operation). converter
25.
Install the intake manifold retaining bolt.
29. Remove the exhaust flexible pipe support.
26. Position the exhaust
manifold lower heat . 30, Install the camshaft.
shield and install the right-hand retaining
For additional information, refer to:
bolts. Camshafts (303-01 Engine
- 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll.GL Duratec-1 6V (Sigma),
In-vehicle Repair).
31.
N0TE:lnstall a new oil filter.
Change the engine oil.
32. Fill and bleed the cooling system.
For
additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling - 1.4L
Duratorq-TDCi (DV) Diesel, General
Procedures).
2006.0 Fiesta 1212006 GI 83740en
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308-03-5 Manual Transmission/Transaxle 308-0315
DESCRIPTION AND OPERATION
Manual Transaxle
i
General
The iB5 manual transmission is a two shaft 1st and 2nd gears are double synchronised.
transmission. There is no need to change the oil.
All gear wheels are helical toothed, synchronised
(except reverse gear) and run in plain bearings.

2006.0 Fiesta 1212006 G281365en
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