fuel pump FORD FIVE HUNDRED 2005 D258 / 1.G Owners Manual

Seating and Safety Restraints 88
Seating 88
Safety restraints 95
Airbags 109
Child restraints 122
Tires, Wheels and Loading 133
Tire Information 133
Tire Inflation 135
Changing tires 138
Lug Nut Torque 145
Vehicle loading 155
Trailer towing 161
Recreational towing 164
Driving 165
Starting 165
Brakes 169
Traction control 171
Transmission operation 172
Roadside Emergencies 185
Getting roadside assistance 185
Hazard flasher switch 186
Fuel pump shut-off switch 186
Fuses and relays 187
Jump starting 194
Wrecker towing 199
Customer Assistance 201
Reporting safety defects (U.S. only) 209
Cleaning 210
Table of Contents
2
2005 Five Hundred(500)
Owners Guide (post-2002-fmt)
USA(fus)

CALIFORNIA Proposition 65 Warning
WARNING:Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
CONGRATULATIONS
Congratulations on acquiring your new Ford. Please take the time to get
well acquainted with your vehicle by reading this handbook. The more
you know and understand about your vehicle, the greater the safety and
pleasure you will derive from driving it.
For more information on Ford Motor Company and its products visit the
following website:
•In the United States: www.ford.com
•In Canada: www.ford.ca
•In Australia: www.ford.com.au
•In Mexico: www.ford.com.mx
Additional owner information is given in separate publications.
ThisOwner’s Guidedescribes every option and model variant available
and therefore some of the items covered may not apply to your
particular vehicle. Furthermore, due to printing cycles it may describe
options before they are generally available.
Remember to pass on thisOwner’s Guidewhen reselling the vehicle. It
is an integral part of the vehicle.
Fuel pump shut-off switch:In the event of an accident the
safety switch will automatically cut off the fuel supply to the
engine. The switch can also be activated through sudden vibration (e.g.
collision when parking). To reset the switch, refer to theFuel pump
shut-off switchin theRoadside Emergencieschapter.
2005 Five Hundred(500)
Owners Guide (post-2002-fmt)
USA(fus)
Introduction
4

These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert
See Owner’s Guide
Fasten Safety BeltAir Bag-Front
Air Bag-SideChild Seat
Child Seat Installation
WarningChild Seat Lower
Anchor
Child Seat Tether
AnchorBrake System
Anti-Lock Brake SystemBrake Fluid -
Non-Petroleum Based
Powertrain MalfunctionSpeed Control
Master Lighting SwitchHazard Warning Flasher
Fog Lamps-FrontFuse Compartment
Fuel Pump ResetWindshield Wash/Wipe
Windshield
Defrost/DemistRear Window
Defrost/Demist
2005 Five Hundred(500)
Owners Guide (post-2002-fmt)
USA(fus)
Introduction
8

DTE is calculated using a running average fuel economy, which is based
on your recent driving history of 500 miles (800 km). This value is not
the same as the average fuel economy display. The running average fuel
economy is reinitialized to a factory default value if the battery is
disconnected.
Average fuel economy (AFE)
Select this function from the INFO
menu to display your average fuel
economy in miles/gallon or liters/100
km.
If you calculate your average fuel
economy by dividing gallons of fuel
used by 100 miles traveled (kilometers traveled by liters used), your
figure may be different than displayed for the following reasons:
•Your vehicle was not perfectly level during fill-up
•Differences in the automatic shut-off points on the fuel pumps at
service stations
•Variations in top-off procedure from one fill-up to another
•Rounding of the displayed values to the nearest 0.1 gallon (liter)
1. Drive the vehicle at least 5 miles (8 km) with the speed control
system engaged to display a stabilized average.
2. Record the highway fuel economy for future reference.
It is important to press the RESET control after setting the speed
control to get accurate highway fuel economy readings.
For more information refer toFuel Informationin theMaintenance
and Specificationschapter.
Fuel Used
Selecting this function from the
INFO menu. XX.X G USED will
display the fuel used since last
reset. The information displayed will
be in gallons or liters, depending on
English/metric mode state.
2005 Five Hundred(500)
Owners Guide (post-2002-fmt)
USA(fus)
Driver Controls
60

Canadian customers who require roadside assistance, call
1–800–665–2006.
If you need to arrange roadside assistance for yourself, Ford Motor
Company will reimburse a reasonable amount. To obtain reimbursement
information, U.S. Ford or Mercury vehicles customers call
1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140.
Canadian customers who need to obtain reimbursement information, call
1–800–665–2006.
ROADSIDE COVERAGE BEYOND BASIC WARRANTY
In the United States, you may purchase additional roadside assistance
coverage beyond this period through the Ford Auto Club by contacting
your Ford or Lincoln Mercury dealer.
Similarly in Canada, for uninterrupted Roadside Assistance coverage, you
may purchase extended coverage prior to your Basic Warranty’s Roadside
Assistance expiring. For more information and enrollment, contact
1–877–294–2582 or visit our website at www.ford.ca.
HAZARD FLASHER CONTROL
The hazard flasher is located on the
instrument panel by the radio. The
hazard flashers will operate when
the ignition is in any position or if
the key is not in the ignition.
Push in the flasher control and all
front and rear direction signals will flash. Press the flasher control again
to turn them off. Use it when your vehicle is disabled and is creating a
safety hazard for other motorists.
Note:With extended use, the flasher may run down your battery.
FUEL PUMP SHUT-OFF SWITCH
This device stops the electric fuel pump from sending fuel to the engine
when your vehicle has had a substantial jolt.
After an accident, if the engine cranks but does not start, this switch
may have been activated.
2005 Five Hundred(500)
Owners Guide (post-2002-fmt)
USA(fus)
Roadside Emergencies
186

The fuel pump shut-off switch is
located in the front passenger
footwell area in the right upper
corner.
To reset the switch:
1. Turn the ignition OFF.
2. Check the fuel system for leaks.
3. If no leaks are apparent, reset the
switch by pushing in on the reset
button.
4. Turn the ignition ON.
5. Wait a few seconds and return
the key to OFF.
6. Make another check for leaks.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
Note:Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
15
2005 Five Hundred(500)
Owners Guide (post-2002-fmt)
USA(fus)
Roadside Emergencies
187

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
10 40A* Anti-lock Brake System (ABS)
(Motor)
11 30A* Starter
12 30A* Powertrain Control Module (PCM)
relay
13 20A* ABS (Valves)
14 — Not used
15 — Not used
16 15A** Traction Control Module (TCM)
17 20A** Power point (Console)
18 10A** Alternator
19 40A* Logic feed to SJB, SJB solid state
devices
20 — Not used
21 40A* Rear defroster
22 30A* Power seat motors (passenger)
23 30A* Heated seat modules
24 15A** Fog lamps
25 10A** A/C clutch relay, A/C compressor
clutch
26 — Not used
27 — Not used
28 15A** Fuel relay (Fuel pump driver module,
Fuel pump)
29 80A* SJB power, SJB (Circuit breaker,
Fuses 6, 7, 9, 10, 11 and 15)
30 30A* Driver window motor
31 — Not used
32 — Not used
33 30A* Driver seat motors, Memory module
34 30A* Ignition switch (to SJB)
35 — Not used
2005 Five Hundred(500)
Owners Guide (post-2002-fmt)
USA(fus)
Roadside Emergencies
192

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
36 40A* Front A/C blower motor
37 30A** Front wiper, Front washer
38 5A** Heated Positive Crankcase Ventilation
(PCV) valve
39 — Not used
40 10A** TCM, EVMV, Canister vent, ESM,
Exhaust Gas Oxygen heaters, A/C
clutch
41 15A** PCM, Injectors, Ignition coils, Mass
Air Flow (MAF) sensor
42 — Not used
43 — Not used
44 — Not used
45 — Not used
46 — Not used
47 — Not used
48
12ISO relay Fog lamps
49 — Not used
50 — Not used
51
12ISO relay A/C clutch
52 — Not used
53
12ISO relay Fuel pump driver module, Fuel pump
54 — Not used
55 Full ISO relay PCM relay, PDB fuses 40 and 41
56 Full ISO relay Starter motor solenoid
57 Full ISO relay Front A/C blower motor
58 High current
relayWipers
59 — Not used
60 1A Diode PCM
61 1A Diode PCM
* Cartridge Fuses ** Mini Fuses
2005 Five Hundred(500)
Owners Guide (post-2002-fmt)
USA(fus)
Roadside Emergencies
193

Observe the following guidelines when handling automotive fuel:
•Extinguish all smoking materials
and any open flames before
refueling your vehicle.
•Always turn off the vehicle before
refueling.
•Automotive fuels can be harmful
or fatal if swallowed. Fuel such as gasoline is highly toxic and if
swallowed can cause death or permanent injury. If fuel is swallowed,
call a physician immediately, even if no symptoms are immediately
apparent. The toxic effects of fuel may not be visible for hours.
•Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind
can lead to eye and respiratory tract irritation. In severe cases,
excessive or prolonged breathing of fuel vapor can cause serious
illness and permanent injury.
•Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes,
remove contact lenses (if worn), flush with water for 15 minutes and
seek medical attention. Failure to seek proper medical attention could
lead to permanent injury.
•Fuels can also be harmful if absorbed through the skin. If fuel is
splashed on the skin and/or clothing, promptly remove contaminated
clothing and wash skin thoroughly with soap and water. Repeated or
prolonged skin contact with fuel liquid or vapor causes skin irritation.
•Be particularly careful if you are taking “Antabuse” or other forms of
disulfiram for the treatment of alcoholism. Breathing gasoline vapors,
or skin contact could cause an adverse reaction. In sensitive
individuals, serious personal injury or sickness may result. If fuel is
splashed on the skin, promptly wash skin thoroughly with soap and
water. Consult a physician immediately if you experience an adverse
reaction.
When refueling always shut the engine off and never allow
sparks or open flames near the filler neck. Never smoke while
refueling. Fuel vapor is extremely hazardous under certain conditions.
Care should be taken to avoid inhaling excess fumes.
The flow of fuel through a fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
2005 Five Hundred(500)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
232

Refueling
Fuel vapor burns violently and a fuel fire can cause severe
injuries. To help avoid injuries to you and others:
•Read and follow all the instructions on the pump island;
•Turn off your engine when you are refueling;
•Do not smoke if you are near fuel or refueling your vehicle;
•Keep sparks, flames and smoking materials away from fuel;
•Stay outside your vehicle and do not leave the fuel pump unattended
when refueling your vehicle — this is against the law in some places;
•Keep children away from the fuel pump; never let children pump fuel
Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
•Place approved fuel container on the ground.
•DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
•Keep the fuel pump nozzle in contact with the fuel container while
filling.
•DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/4 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/4 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/4 of a turn until it clicks at least once.
If the
indicator comes on and stays on after you start the engine, the
fuel filler cap may not be properly installed. Turn off the engine, remove
the fuel filler cap, align the cap properly and reinstall it.
2005 Five Hundred(500)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
233