maintenance FORD FLEX 2010 1.G Repair Manual

6. Replace the air filter housing
cover and secure the clamps. Be
sure that the air cleaner cover tabs
are engaged into the slots of the air
cleaner housing.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
MOTORCRAFT PART NUMBERS
Component 3.5L V6 engine 3.5L V6 EcoBoost
engine
Engine air filter
elementFA-1884 FA-1884
Battery BXT-65-750 BXT-65-750
Oil filter FL-500-S FL-500-S
Spark Plugs SP-411
1SP-5121
1
For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraftor
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Items CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Brake fluidBetween MAX and
MIN on reservoirMotorcraftHigh
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Door latch, hood latch,
auxiliary hood latch,
seat tracks, trunk and
liftgate latches— Multi-Purpose GreaseXG-4 or XL-5 /
ESA-M1C93-B
Lock cylinders —MotorcraftPenetrating
and Lock LubricantXL-1 /
None
Automatic transmission
fluid (6F50)9.4 quarts (8.9L)
1
Motorcraft
MERCONLV AT F
2
X T-10-QLV /
MERCONLV
Automatic transmission
fluid (6F55)10.2 quarts
(9.7L)
1
Rear differential fluid
(AWD)2.4 pints (1.15L)MotorcraftSAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Power Transfer Unit
(PTU) fluid (AWD)
5
18 ounces (0.53L)MotorcraftSAE
75W-140 Synthetic Rear
Axle LubricantXY-75W140-QL /
WSL-M2C192-A
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Items CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Engine oil
(3.5L V6 engine)5.5 quarts (5.2L)•MotorcraftSAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
•MotorcraftSAE 5W-20
Full Synthetic Motor Oil
(US)
•MotorcraftSAE 5W-20
Super Premium Motor
Oil (Canada)
•MotorcraftSAE 5W20
Synthetic Motor Oil
(Canada)
4
•XO-5W20-QSP (US)
•XO-5W20-QFS (US)
•CXO-5W20-LSP12
(Canada)
•CXO-5W20-LFS12
(Canada) /
WSS-M2C930-A and API
Certification Mark
Engine oil
(3.5L V6 EcoBoost
engine)5.5 quarts (5.2L)See the engine oil fill cap
for the proper SAE oil
viscosity grade.WSS-M2C929-A or
WSS-M2C930-A and API
Certification Mark
Engine coolant
(with rear heater)13.2 quarts
(12.5L)
(3.5L engine)
MotorcraftSpecialty
Green Engine Coolant
3
VC-10-A (US)
CVC-10-A (Canada) /
WSS-M97B55-A 13.7 quarts
(13.0L)
(3.5L EcoBoost
engine)
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Items CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Power steering fluid
(except EcoBoost
engine)Between MAX and
MIN on reservoirMotorcraft
MERCONVATFXT-5-QM /
MERCONV
Fuel tank18.6 gallons
(70.4 L)——
Windshield washer fluidTop- off fluid as
neededMotorcraftPremium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
1Approximate dry fill capacity. Actual amount may vary during fluid changes.2Automatic transmissions that require MERCONLV should only use MERCONLV fluid. Refer to
scheduled maintenance informationto determine the correct service interval. Use of any fluid
other than the recommended fluid may cause transmission damage.3Add the coolant type originally equipped in your vehicle.4Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C929-A or WSS-M2C930-A and the API Certification
mark.5See your authorized dealer for fluid level checking or filling.
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ENGINE DATA
Engine 3.5L V6 engine 3.5L V6 EcoBoost engine
Cubic inches 214 214
FuelSeeOctane
recommendations
earlier in this chapter.SeeOctane
recommendationsearlier
in this chapter.
Firing order 1–4–2–5–3–6 1–4–2–5–3–6
Spark plug gap0.052–0.056 inch
(1.32–1.42 mm)0.033–0.037 inch (.838–
.939 mm)
Ignition system Coil on plug Coil on plug
Compression
ratio10.3:1 10.0:1
Engine drivebelt routing
3.5L V6 engine
1. Short drivebelt is on first pulley groove closest to engine (not
applicable to vehicles with electric power assisted steering).
2. Long drivebelt is on second pulley groove farthest from engine.
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3.5L V6 EcoBoost engine
IDENTIFYING YOUR VEHICLE
Safety Compliance Certification Label
The National Highway Traffic Safety
Administration Regulations require
that a Safety Compliance
Certification Label be affixed to a
vehicle and prescribe where the
Safety Compliance Certification
Label may be located. The Safety
Compliance Certification Label is
located on the structure (B-Pillar)
by the trailing edge of the driver’s
door or the edge of the driver’s
door.
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Vehicle identification number (VIN)
The vehicle identification number is
located on the driver side
instrument panel.
Please note that in the graphic,
XXXX is representative of your
vehicle identification number.
The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
Devices and their location
3. Make, vehicle line, series, body
type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
XXXXXXXXXXXXXXXXX
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TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Description Code
6F50 6–Speed Automatic Transmission J
6F55 6–Speed Automatic Transmission (with
EcoBoost)G
Maintenance and Specifications
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Ford ESP Can Quickly Pay for Itself
One service bill – the cost of parts and labor – can easily exceed the
price of your Ford ESP Service Contract. With Ford ESP, you minimize
your risk for unexpected repair bills and rising repair costs.
Avoid the rising cost of properly maintaining your vehicle!
Ford ESP also offers a Premium Maintenance Plan that covers items that
routinely wear out.
The coverage is prepaid, so you never have to worry about affording
your vehicle maintenance. It covers regular checkups, routine
inspections, preventive care and replacement of items that require
periodic attention fornormal “wear”:
•Wiper blades•Brake pads and linings
•Spark plugs (except
California)•Shock absorbers
•Clutch disc•Belts and hoses
Contact your selling Ford, Lincoln, or Mercury dealership today so they
can customize a Ford Extended Service Plan that fits your driving
lifestyle and budget.
Interest free finance options available
Take advantage of our installment payment plan, just a 10% down
payment will provide you with an affordable no interest, no-fee payment
opportunity.
Ford Extended Service Plan
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A
Accessory delay ........................102
Active Park Assist .....................280
AdvanceTrac ..............................262
Air cleaner filter ...............376–378
Air conditioning ..............68, 71, 74
manual heating and air
conditioning system .................68
Airbag supplemental restraint
system ................184–185, 193, 195
and child safety seats ............186
description ..............185, 193, 195
disposal ....................................199
driver airbag ............187, 194, 196
indicator light .................193, 198
operation .................187, 194, 196
passenger airbag .....187, 194, 196
side airbag ...............................193
All Wheel Drive (AWD),
driving off road .........................285
Ambient mood/lighting ...............85
AM/FM .........................................28
Antifreeze
(see Engine coolant) ................354
Anti-lock brake system
(see Brakes) ..............................260
Anti-theft system ..............140, 149
arming the system ..................149
disarming a triggered
system .....................................150
Audio system (see Radio) .........28
Automatic transaxle
fluid, refill capacities ..............379
fluid, specification ..................379Automatic transmission
driving an automatic
overdrive .........................271, 273
fluid, adding ............................374
fluid, checking ........................374
Selectshift (SST) ....................275
Auxiliary input jack (Line in) ....37
B
Battery .......................................352
acid, treating emergencies .....352
jumping a disabled battery ....319
maintenance-free ....................352
replacement, specifications ...378
servicing ..................................352
Belt-Minder.............................180
Booster seats .............................213
Brakes ........................................260
anti-lock ...................................260
anti-lock brake system (ABS)
warning light ...........................261
fluid, checking and adding ....374
fluid, refill capacities ..............379
fluid, specifications .................379
lubricant specifications ..........379
parking ....................................261
shift interlock ..........................269
Bulbs ............................................86
C
Capacities for refilling fluids ....379
Car2UHome Automation
System .......................................113
Cargo net ...................................124
CD ................................................28
Cell phone use ..............................9
Changing a tire .........................302
Index
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