maintenance FORD FLEX 2012 1.G Repair Manual

Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Maintenance product specifications and capacitiessection in this
chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 1/2 pint
(250 ml) increments through the
filler tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by an authorized
dealer.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
For vehicles equipped with the EcoBoost engine, reinstall the air
filter assembly.
After the fluid level has been checked and adjusted as necessary, do the
following:
A. Shut the engine off.
B. Loosen the clamp holding the air filter assembly to the rubber hose.
C. Rotate the air filter assembly 90 degrees clockwise without
disconnecting the sensor.
D. Seat the air filter assembly back into the grommets by pushing down
on the air filter assembly.
E. Tighten the clamp.
F. Install and tighten two bolts that attach air filter assembly to the front
of the vehicle.
G. Install the bolt cover (if equipped).
H. Reinstall the harness retaining clip into the front of the air filter
assembly.
MAX MIN
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AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the air filter element
listed. Refer toMotorcraftpart numbersin this chapter.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
For Ecoboost™ equipped vehicles,when servicing the air cleaner, it
is important that no foreign material enter the air induction system. The
engine and turbocharger are susceptible to damage from even small
particles.
Changing the air filter element
3.5L V6 engine
3.5L V6 EcoBoost engine
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves of the air filter housing.
3. Remove the air filter element from the air filter housing.
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4. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing and cover. This could cause
filter damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the air filter housing
cover and secure the clamps. Be
sure that the air cleaner cover tabs
are engaged into the slots of the air
cleaner housing.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
VEHICLE STORAGE
If you plan on storing your vehicle for an extended period of time
(30 days or more), refer to the following maintenance recommendations
to ensure your vehicle stays in good operating condition.
All motor vehicles and their components were engineered and tested for
reliable, regular driving. Long term storage under various conditions may
lead to component degradation or failure unless specific precautions are
taken to preserve the components.
General
•Store all vehicles in a dry, ventilated place.
•Protect from sunlight, if possible.
•If vehicles are stored outside, they require regular maintenance to
protect against rust and damage.
Body
•Wash vehicle thoroughly to remove dirt, grease, oil, tar or mud from
exterior surfaces, rear-wheel housing and underside of front fenders.
See theCleaningchapter for more information.
•Periodically wash vehicles stored in exposed locations.
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•Touch-up raw or primed metal to prevent rust.
•Cover chrome and stainless steel parts with a thick coat of auto wax
to prevent discoloration. Re-wax as necessary when the vehicle is
washed. See theCleaningchapter for more information.
•Lubricate all hood, door and trunk lid hinges, and latches with a light
grade oil. See theCleaningchapter for more information.
•Cover interior trim to prevent fading.
•Keep all rubber parts free from oil and solvents.
Engine
•The engine oil and filter should be changed prior to storage, as used
engine oil contain contaminates that may cause engine damage.
•Start the engine every 15 days. Run at fast idle until it reaches normal
operating temperature.
•With your foot on the brake, shift through all the gears while the
engine is running.
Fuel system
•Fill the fuel tank with high-quality fuel until the first automatic shutoff
of the fuel pump nozzle.
Note:During extended periods of vehicle storage (30 days or more),
fuel may deteriorate due to oxidation. Add a quality gas stabilizer
product to the vehicle fuel system whenever actual or expected storage
periods exceed 30 days. Follow the instructions on the additive label.
The vehicle should then be operated at idle speed to circulate the
additive throughout the fuel system.
Cooling system
•Protect against freezing temperatures.
•When removing vehicle from storage, check coolant fluid level.
Confirm there are no cooling system leaks, and fluid is at the
recommended level.
Battery
•Check and recharge as necessary. Keep connections clean.
•If storing your vehicle for more than 30 days without recharging the
battery, it may be advisable to disconnect the battery cables to ensure
battery charge is maintained for quick starting.
Note:If battery cables are disconnected, it will be necessary to reset
memory features.
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Brakes
•Make sure brakes and parking brake are fully released.
Tires
•Maintain recommended air pressure.
Miscellaneous
•Make sure all linkages, cables, levers and pins under vehicle are
covered with grease to prevent rust.
•Move vehicles at least 25 feet (8 m) every 15 days to lubricate
working parts and prevent corrosion.
Removing vehicle from storage
When your vehicle is ready to come out of storage, do the following:
•Wash your vehicle to remove any dirt or grease film build-up on
window surfaces.
•Check windshield wipers for any deterioration.
•Check under the hood for any foreign material that may have collected
during storage (mice/squirrel nests).
•Check the exhaust for any foreign material that may have collected
during storage.
•Check tire pressures and set tire inflation per the Tire Label.
•Check brake pedal operation. Drive the vehicle 15 ft (4.5 meters) back
and forth to remove rust build-up.
•Check fluid levels (including coolant, oil and gas) to make sure there
are no leaks, and fluids are at recommended levels.
•If the battery was removed, clean the battery cable ends and inspect.
If you have any concerns or issues, contact your authorized dealer.
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MOTORCRAFT PART NUMBERS
Component 3.5L V6 Engine 3.5L V6 EcoBoost™
Engine
Engine air filter
elementFA-1884 FA-1884
Battery BXT-65-650 BXT-65-750
Oil filter FL-500-S FL-500-S
Spark Plugs SP-411
1SP-5281
Cabin air filter FP68 FP68
Windshield wiper
bladeWW-1801-PF (driver side)
WW-2201-PF (passenger side)
WW-1201-PF (rear)
1For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraftor
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Items CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Brake fluidBetween MAX and
MIN on reservoirMotorcraftHigh
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Door latch, hood latch,
auxiliary hood latch,
seat tracks, trunk and
liftgate latches—Multi-Purpose Grease
(Lithium grease)XG-4 or XL-5 or
equivalent /
ESA-M1C93-B
Lock cylinders —MotorcraftPenetrating
and Lock LubricantXL-1 /
None
Automatic transmission
fluid (6F50)10.9 quarts
(10.3L)
1
Motorcraft
MERCONLV AT F
2
XT-10-QLV /
MERCONLV
Automatic transmission
fluid (6F55)11.6 quarts
(11.0L)
1
Rear differential fluid
(AWD)2.4 pints (1.15L)MotorcraftSAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Power Transfer Unit
(PTU) fluid (AWD)
5
18 ounces (0.53L)MotorcraftSAE
75W-140 Synthetic Rear
Axle LubricantXY-75W140-QL /
WSL-M2C192-A
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Items CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Engine oil
(3.5L V6 engine)5.5 quarts (5.2L)•MotorcraftSAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
•MotorcraftSAE 5W-20
Full Synthetic Motor Oil
(US)
•MotorcraftSAE 5W-20
Super Premium Motor
Oil (Canada)
•MotorcraftSAE 5W20
Synthetic Motor Oil
(Canada)
4
•XO-5W20-QSP (US)
•XO-5W20-QFS (US)
•CXO-5W20-LSP12
(Canada)
•CXO-5W20-LFS12
(Canada) /
WSS-M2C945-A and API
Certification Mark
Engine oil
(3.5L V6 EcoBoost
engine)5.5 quarts (5.2L)•MotorcraftSAE 5W-30
Premium Synthetic
Blend Motor Oil (US)
•MotorcraftSAE 5W-30
Full Synthetic Motor Oil
(US)
•MotorcraftSAE 5W-30
Super Premium Motor
Oil (Canada)
•MotorcraftSAE 5W-30
Synthetic Motor Oil
(Canada)
4
•XO-5W30-QSP (US)
•XO-5W30-QFS (US)
•CXO-5W30-LSP12
(Canada)
•CXO-5W30-LFS12
(Canada) /
WSS-M2C946-A with API
Certification Mark
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Items CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Engine coolant
(3.5L engine)
3
13.2 quarts
(12.5L)MotorcraftSpecialty
Green Engine Coolant
(dark green-colored)•VC-10-A2 (US)
•CVC-10-A (Canada) /
WSS-M97B55-A
MotorcraftSpecialty
Orange Engine Coolant•VC-3-B (US)
•CVC-3-B (Canada) /
WSS-M97B44-D
Engine coolant
(3.5L V6 EcoBoost
engine)
3
13.7 quarts
(13.0L)MotorcraftSpecialty
Green Engine Coolant
(dark green-colored)•VC-10-A2 (US)
•CVC-10-A (Canada) /
WSS-M97B55-A
MotorcraftSpecialty
Orange Engine Coolant•VC-3-B (US)
•CVC-3-B (Canada) /
WSS-M97B44-D
Power steering fluid
(except EcoBoost
engine)Between MAX and
MIN on reservoirMotorcraft
MERCONVATFXT-5-QM /
MERCONV
Fuel tank18.6 gallons
(70.4L)——
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Items CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Windshield washer fluid Fill as requiredMotorcraftPremium
Windshield Washer
Concentrate (US)
Premium Quality
Windshield Washer Fluid
(Canada)ZC-32-A (US)
CXC-37-(A, B, D, and F)
(Canada) /
WSB-M8B16-A2/- -
1Approximate dry fill capacity. Actual amount may vary during fluid changes.2Automatic transmissions that require MERCONLV should only use MERCONLV fluid. Refer to
scheduled maintenance informationto determine the correct service interval. Use of any fluid
other than the recommended fluid may cause transmission damage.3Add the coolant type originally equipped in your vehicle.4Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C945-A (3.5L V6 engine) or WSS-M2C946-A (3.5L V6
EcoBoost engine) and the API Certification mark.5See your authorized dealer for fluid level checking or filling.
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