light FORD FOCUS 2004 1.G Repair Manual

If the“Service Engine Soon/Check Engine”indicator comes on and stays
on after you start the engine, the fuel filler cap may not be properly
installed. Turn off the engine, remove the fuel filler cap, align the cap
properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
Do not use fuel containing methanol. It can damage critical fuel system
components.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based additives.
Repairs to correct the effects of using a fuel for which your vehicle was
not designed may not be covered by your warranty.
Octane recommendations
Your vehicle is designed to use
“Regular”unleaded gasoline with
pump (R+M)/2 octane rating of 87.
We do not recommend the use of
gasolines labeled as“Regular”that
are sold with octane ratings of 86 or lower in high altitude areas.
Do not be concerned if your engine sometimes knocks lightly. However, if
it knocks heavily under most driving conditions while you are using fuel
with the recommended octane rating, see your dealer or a qualified
service technician to prevent any engine damage.
87(R+M)/2 METHOD
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•Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toLubricant specificationsin
this chapter.
•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found in your vehicle scheduled maintenance guide.
Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
•Carrying unnecessary weight may reduce fuel economy (approximately
0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried).
•Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
•Using fuel blended with alcohol may lower fuel economy.
•Fuel economy may decrease with lower temperatures during the first
12–16 km (8–10 miles) of driving.
•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transaxles give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Close windows for high speed driving.
EPA window sticker
Every new vehicle should have the EPA window sticker. Contact your
dealer if the window sticker is not supplied with your vehicle. The EPA
window sticker should be your guide for the fuel economy comparisons
with other vehicles.
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It is important to note the box in the lower left corner of the window
sticker. These numbers represent the Range of L/100 km (MPG)
expected on the vehicle under optimum conditions. Your fuel economy
may vary depending upon the method of operation and conditions.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
•Use only the specified fuel listed.
•Avoid running out of fuel.
•Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
•Have the items listed in your scheduled maintenance guide performed
according to the specified schedule.
The scheduled maintenance items listed in the scheduled maintenance
guide are essential to the life and performance of your vehicle and to its
emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the
indicator, charging system warning light or the
temperature warning light, fluid leaks, strange odors, smoke or loss of
engine power, could indicate that the emission control system is not
working properly.
Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
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sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult yourWarranty Guidefor complete emission warranty
information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). This OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists the
service technician in properly servicing your vehicle. When theCheck
Engine/Service Engine Soonlight illuminates, the OBD-II system has
detected a malfunction. Temporary malfunctions may cause yourCheck
Engine/Service Engine Soonlight to illuminate. Examples are:
1. The vehicle has run out of fuel. (The engine may misfire or run
poorly.)
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been securely tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel and/or properly tightening the fuel cap. After three
driving cycles without these or any other temporary malfunctions
present, theCheck Engine/Service Engine Soonlight should turn off.
(A driving cycle consists of a cold engine startup followed by mixed
city/highway driving.) No additional vehicle service is required.
If theCheck Engine/Service Engine Soonlight remains on, have your
vehicle serviced at the first available opportunity.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your
indicator is on, refer to the
description in theWarning lights and chimessection of the
Instrument Clusterchapter. Your vehicle may not pass the I/M test with
the
indicator on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a“not ready for I/M test”
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Information on“P”type tires
P215/65R15 95H is an example of a
tire size, load index and speed
rating. The definitions of these
items are listed below. (Note that
the tire size, load index and speed
rating for your vehicle may be
different than this example.)
1.P:Indicates a tire, designated by
the Tire and Rim Association
(T&RA), that may be used for
service on cars, SUVs, minivans and
light trucks.
Note:If your tire size does not
begin with a letter this may mean it
is designated by either ETRTO
(European Tire and Rim Technical Organization) or JATMA (Japan Tire
Manufacturing Association).
2.215:Indicates the nominal width of the tire in millimeters from
sidewall edge to sidewall edge. In general, the larger the number, the
wider the tire.
3.65:Indicates the aspect ratio which gives the tire’s ratio of height to
width.
4.R:Indicates a“radial”type tire.
5.15:Indicates the wheel or rim diameter in inches. If you change your
wheel size, you will have to purchase new tires to match the new wheel
diameter.
6.95:Indicates the tire’s load index. It is an index that relates to how
much weight a tire can carry. You may find this information in your
owner’s guide. If not, contact a local tire dealer.
Note:You may not find this information on all tires because it is not
required by federal law.
7.H:Indicates the tire’s speed rating. The speed rating denotes the
speed at which a tire is designed to be driven for extended periods of
time under a standard condition of load and inflation pressure. The tires
on your vehicle may operate at different conditions for load and inflation
pressure. These speed ratings may need to be adjusted for the difference
in conditions. The ratings range from 159 km/h (99 mph) to 299 km/h
(186 mph). These ratings are listed in the following chart.
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Additional information contained on the tire sidewall for“LT”type
tires
“LT”type tires have some additional
information than those of“P”type
tires; these differences are
described below:
1.LT:Indicates a tire, designated by
the Tire and Rim Association
(T&RA), that is intended for service
on light trucks.
2.Load Range/Load Inflation
Limits:Indicates the tires
load-carrying capabilities and its
inflation limits.
3.Maximum Load Dual kg (lbs.)
at kPa (psi) cold:Indicates the
maximum load and tire pressure
when the tire is used as a dual; a
dual is defined as when four tires are put on the rear axle (a total of six
or more tires on the vehicle).
4.Maximum Load Single kg (lbs.) at kPa (psi) cold:Indicates the
maximum load and tire pressure when the tire is used as a single; a
single is defined as when two tires (total) are put on the rear axle.
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Information on“T”type tires
T145/80D16 is an example of a tire
size.
Note:The temporary tire size for
your vehicle may be different than
this example.
1.T:Indicates a type of tire,
designated by the Tire and Rim
Association (T&RA), that is
intended for temporary service on
cars, SUVs, minivans and light
trucks.
2.145:Indicates the nominal width
of the tire in millimeters from
sidewall edge to sidewall edge. In
general, the larger the number, the
wider the tire.
3.80:Indicates the aspect ratio
which gives the tires ratio of height to width. Numbers of 70 or lower
indicate a short sidewall.
4.D:Indicates a“diagonal”type tire.
R:Indicates a“radial”type tire.
5.16:Indicates the wheel or rim diameter in inches. If you change your
wheel size, you will have to purchase new tires to match the new wheel
diameter.
Location of the tire label
You will find a tire label containing tire inflation pressure by tire size and
other important information located on the B-Pillar or the driver’s door.
TIRE CARE
Improper or inadequate vehicle maintenance can also cause tires to wear
abnormally. Here are some of the important maintenance items
Tire inflation pressure
Use a tire gauge to check the tire inflation pressure, including the spare,
at least monthly and before long trips. You are strongly urged to buy a
reliable tire pressure gauge, as automatic service station gauges may be
inaccurate. Ford recommends the use of a digital or dial type tire
pressure gauge rather that a stick type tire pressure gauge.
SPARETIRE
TEMPORARYUSEONLY
INFLATETO60P.S.I.T
T145/80D16105M
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Electrochromic compass mirror
Electrochromic compass mirror with outside temperature
Engine block heater
Remote start
Smoker’s pack
Travel equipment
Automatic headlamp system
Daytime running lights (DRL)
First aid kit
Fog lights
Highway safety kit
Luggage/cargo basket
Navigation system
Removable luggage rack
Removable luggage rack adapters (bike, ski and snowboard)
Speed control
Protection and appearance equipment
Car cover
Carpet floor mats
Chrome exhaust trim
Door edge guards
Door sill scuff plates
Exterior B-pillar trim
Flat splash guards
Front end covers (full and mini)
Ground effects kit
Hood Deflectors
Leather wrap steering wheel
Molded splash guards
Molded vinyl floor mats
Projector headlamps
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Accessories
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A
Air bag supplemental restraint
system ..............................89–90, 93and child safety seats ..............91
description ..........................90, 93
disposal ......................................95
driver air bag ......................91, 94
indicator light ...........................93
operation .............................91, 94
passenger air bag ...............91, 94
side air bag ................................93
Air cleaner filter .......................207
Antifreeze
(see Engine coolant) ................175
Anti-lock brake system
(see Brakes) ..............................111
Anti-theft system ........................70 arming the system ....................70
disarming a triggered system ..70
Automatic transaxle fluid, adding ............................191
fluid, checking ........................191
fluid, specification ..................212
Automatic transmission ............114 driving an automatic
overdrive .................................115
fluid, refill capacities ..............208
Auxiliary power point .................52
Axle lubricant specifications ..........210
refill capacities ........................208
B
Battery .......................................173 acid, treating emergencies .....173
jumping a disabled battery ....139
maintenance-free ....................173
replacement, specifications ...207 servicing ..................................173
BeltMinder ...................................84
Brakes ........................................111 anti-lock ...................................111
anti-lock brake system (ABS)
warning light ...........................112
fluid, checking and adding ....190
fluid, refill capacities ..............208
fluid, specifications .........210, 212
lubricant specifications ..210, 212
parking ....................................112
shift interlock ..........................114
C
Capacities for refilling fluids ....208
Cargo cover .................................59
Cell phone use ............................58
Certification Label ....................215
Child safety restraints ................96 child safety belts ......................96
Child safety seats ........................99 attaching with tether straps ..103
in front seat ............................100
in rear seat ..............................100
LATCH .....................................105
Cigar lighter Power Point ..............................52
Cleaning your vehicle engine compartment ..............158
instrument panel ....................161
interior .....................................162
plastic parts ............................161
washing ....................................157
waxing .....................................157
wheels ......................................158
wiper blades ............................161
Climate control (see Air
conditioning or Heating) ......34–35
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Index
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choosing the right fuel ...........183
comparisons with EPA fuel
economy estimates .................187
detergent in fuel .....................184
filling your vehicle with fuel .180,182, 185
filter, specifications ........184, 207
fuel pump shut-off switch .....127
improving fuel economy ........185
octane rating ...................183, 212
quality ......................................184
running out of fuel .................184
safety information relating to
automotive fuels .....................180
Fuel pump shut-off switch .......127
Fuses ..................................128 –129
G
Gas cap (see Fuel cap) ............182
Gas mileage
(see Fuel economy) .................185
Gauges .........................................14
H
Hazard flashers .........................127
Headlamps ...................................38 aiming ........................................39
bulb specifications ....................42
daytime running lights .............38
flash to pass ..............................39
high beam .................................39
turning on and off ....................38
Heating heater only system ...................34
Hood ..........................................165
I
Ignition ...............................107, 212 Infant seats (see Safety seats) ..99
Inspection/maintenance (I/M)
testing ........................................189
Instrument panel
cleaning ...................................161
cluster ........................................10
lighting up panel and interior .39
J
Jump-starting your vehicle ......139
K
Keyless entry system autolock .....................................61
Keys positions of the ignition .........107
L
Lamps bulb replacement
specifications chart ..................42
daytime running light ...............38
fog lamps ...................................38
headlamps .................................38
headlamps, flash to pass ..........39
instrument panel, dimming .....39
interior lamps ...........................42
Lane change indicator
(see Turn signal) ........................41
Lights, warning and indicator ....10 anti-lock brakes (ABS) ..........112
Load limits .................................119
Locks autolock .....................................61
childproof ..................................62
Lubricant specifications ...210, 212
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