coolant FORD FOCUS ELECTRIC 2013 3.G Owners Manual

Cleaning 318
Waxing.............................................319
Repairing minor paint damage............................319
Cleaning the windows and wiper blades.....................320
Maintenance and Specifications 324
Battery ............................................328
High-voltagebattery...................................330
Charging the high-voltage battery.........................331
Motor/Electronics Coolant...............................337
Part numbers........................................342
Maintenance product specifications and capacities.............343
Vehicle identification number............................344
Accessories 346
Accessories.........................................346
Ford Extended Service Plan 348
Scheduled Maintenance 351
Normal scheduled maintenance and log.....................356
Appendices 361
Index 380
The information contained in this publication was correct at the time of going to
print. In the interest of continuous development, we reserve the right to change
specifications, design or equipment at any time without notice or obligation. No
part of this publication may be reproduced, transmitted, stored in a retrieval
system or translated into any language in any form by any means without our
written permission. Errors and omissions excepted.
© Ford Motor Company 2012
4Table of Contents
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Symbol Description Symbol Description Symbol Description
Safety alertSee Owner’s
ManualAnti-lock
braking
system
Avoid
smoking,
flames, or
sparksBatteryBattery acid
Brake fluid –
non
petroleum
baseBrake systemCabin air
filter
Check fuel
capChild Safety
Door Lock
and UnlockChild seat
lower anchor
Child seat
tether anchorCruise
controlDo not open
when hot
Engine air
filterEngine
coolantEngine
coolant
temperature
Engine oilExplosive gasFan warning
Fasten safety
beltFront airbagFront fog
lamps
Fuel pump
resetFuse
compartmentHazard
warning
flasher
Heated rear
windowInterior
luggage
compartment
releaseJack
14Introduction
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Motor coolant overheat warning (RTT)
Illuminates when the motor cooling system is overheating. Stop
the vehicle in a safe place and contact your authorized dealer.
Overdrive cancel and grade assist (if equipped)
Illuminates when the overdrive function of the transmission has
been turned off and the grade assist function has been turned
on.
Park lamps
Illuminates when the park lamps are on.
Powertrain malfunction/reduced power (RTT)
Illuminates when a powertrain or high-voltage charge system
fault has been detected. If the indicator stays on or continues
to come on, contact your authorized dealer as soon as possible.
Ready to drive
Illuminates once the vehicle has been switched on and is ready
to drive. A corresponding message may display stating ready to
drive or a message regarding budget if a charge point has not
been entered.
Safety belt
Reminds you to fasten your safety belt. A Belt-Minderchime
will also sound to remind you to fasten your safety belt.
Speed control (if equipped) (RTT)
Illuminates when the speed control is activated. Turns off when
the speed control system is deactivated.
Stop safely (RTT)
Indicates electrical component fault/failure that will cause the
vehicle to shutdown or enter into a limited operating mode. A
message may also display.
Turn signal
Illuminates when the left or right turn signal or the hazard
warning flasher is turned on. If the indicators stay on or flash
faster, check for a burned out bulb.
Instrument Cluster19
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Lighting Message Action / Description
Brake lamp Bulb fault Displays when the brake lamp bulb
has burned out. Contact your
authorized dealer.
Dipped beam Bulb fault Displays when the low beam
headlamp bulb has burned out.
Contact your authorized dealer.
Headlamp malfunction Service
req’dDisplays when an electrical system
problem occurs with the headlamp
system. Contact your authorized
dealer.
Maintenance Message Action / Description
Brake fluid level low Service now I ndicates the brake fluid level is
low and the brake system should
be inspected immediately. Refer to
Brake fluidin theMaintenance
and Specificationschapter.
Contact your authorized dealer.
Brake system malfunction Stop
safelyDisplays when the brake system
needs servicing. Stop the vehicle
in a safe place. Contact your
authorized dealer.
Washer fluid level low Displays when the washer fluid is
low and needs to be refilled. Refer
toWindshield washer fluidin the
Maintenance and Specifications
chapter.
Motor Coolant Overtemperature Displays when the motor
electronics are overheating. Stop
the vehicle as soon as safely
possible, turn off the vehicle and
let it cool. If the warning stays on
or continues to come on, contact
your authorized dealer as soon as
possible.
Instrument Cluster35
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Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
F12 40A** Motor control relay fuse
F13 40A** On-board charger
F14 40A** Heater element 1
F15 — Not used
F16 40A** Heater element 2
F17 — Not used
F18 20A** Front wiper motor
F19 5A* Anti-lock brake control module
F20 15A* Horn
F21 5A* Stop light switch
F22 15A* Battery monitoring sensor
F23 5A* Relay coils
F24 5A* Light switch module
F25 — Not used
F26 10A* Powertrain Control Module (PCM)
F27 15A* Charger port light ring
F28 5A* Vacuum pump monitor
F29 — Not used
F30 5A* Transmission control module
F31 10A* Smart datalink connector;
Diagnostic connector
F32 10A* Compressor bypass valves,
Coolant valves, Electronic fan
control module relay
F33 10A* PCM (PSR feedback), A/C
compressor solenoid
F34 15A* PCM (contactor sense), Battery
electronics control module (PSR)
F35 — Not used
F36 20A* Coolant water pumps
F37 5A* Vehicle audible speaker for
pedestrians
Roadside Emergencies289
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1. Coolant reservoir
2. DC/DC Converter
3. High voltage traction motor
4. Inverter system controller
5. Brake fluid reservoir
6. 12 volt battery
7. Power distribution box
8. Windshield washer fluid
1
8
234657
326Maintenance and Specifications
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COOLANT
Checking the coolant
When the Electric Powertrain Assembly (EPA) is cold, check the level of
the coolant in the reservoir at the intervals listed in thescheduled
maintenance information.
Note:Make sure that the level is between the MIN and MAX marks on
the coolant reservoir.
Note:Coolant expands when it is hot. The level may extend beyond the
MAX mark.
Note:If the coolant has not been checked at the recommended interval,
the coolant reservoir may become low or empty. If the level is at the MIN
mark, below the MIN mark, or empty, add prediluted coolant to the
reservoir. Refer toAdding coolantin this chapter.
Note:For best results, coolant concentration should be tested with a
refractometer such as Rotunda tool 300-ROB75240E available from your
dealer. Ford does not recommend the use of hydrometers or coolant test
strips for measuring coolant concentrations.
Note:It is very important to use prediluted coolant meeting the Ford
specification in order to avoid plugging the small coolant passageways.
Use of concentrated coolant and water may cause coolant passageway
plugging and void the warranty. See the technical specifications chart in
theCapacities and Specificationschapter.
Note:Automotive fluids are not interchangeable; do not use
coolant/antifreeze or windshield washer fluid outside of its specified
function and vehicle location.
Adding coolant
WARNING:Do not add coolant when the Electric Powertrain
Assembly (EPA) is hot. Steam and scalding liquids released from
a hot cooling system can burn you badly. Also, you can be burned if
you spill coolant on hot motor parts.
WARNING:Do not put coolant in the windshield washer fluid
container. If sprayed on the windshield, coolant could make it
difficult to see through the windshield.
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WARNING:In an emergency, add water to the cooling system to
reach an authorized dealer. Have the system checked by a
properly trained technician as soon as possible.
WARNING:To reduce the risk of personal injury, make sure the
Electric Powertrain Assembly (EPA) is cool before unscrewing
the coolant pressure relief cap. The cooling system is under pressure;
steam and hot liquid can come out forcefully when the cap is loosened
slightly.
WARNING:Do not add coolant further than the MAX mark.
Note:Coolant replacement can only be completed by an authorized
dealer. If not performed properly, damage could occur to the cooling
system components and may void the warranty.
Note:Do not use stop leak pellets or cooling system sealants/additives
as they can cause damage to the cooling and/or heating systems. This
damage would not be covered under your vehicle’s warranty.
Note:During normal vehicle operation, the coolant may change color
from orange to pink or light red. As long as the coolant is clear and
uncontaminated, this color change does not indicate the coolant has
degraded nor does it require the coolant to be drained, the system to be
flushed, or the coolant to be replaced.
•DO NOT MIX different colors or types of coolant in your vehicle. Make
sure the correct coolant is used. Mixing of coolants may harm your
cooling system. The use of an improper coolant may harm the Electric
Powertrain Assembly (EPA) and cooling system components and may
void the warranty.
•A large amount of water without coolant may be added, in case of
emergency, to reach a vehicle service location. In this instance, the
cooling system must be drained, chemically cleaned with Motorcraft
Premium Cooling System Flush, and refilled with prediluted coolant as
soon as possible. Water alone (without coolant) can cause damage
from corrosion, overheating, freezing or plugging.
•Do not use alcohol, methanol, brine or any coolants mixed with
alcohol or methanol antifreeze (coolant). Alcohol and other liquids can
cause damage from overheating or freezing.
•Do not add extra inhibitors or additives to the coolant. These can be
harmful and compromise the corrosion protection of the coolant.
338Maintenance and Specifications
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Unscrew the cap slowly. Any pressure will escape as you unscrew the
cap.
Add prediluted coolant meeting the Ford specification. See the technical
specifications chart in theCapacities and Specificationschapter for
more information.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough prediluted coolant to bring the coolant level to
the proper level.
Recycled coolant
Ford Motor Company does NOT recommend the use of recycled coolant
since a Ford-approved recycling process is not yet available.
Used coolant should be disposed of in an appropriate manner.
Follow your community’s regulations and standards for recycling and
disposing of automotive fluids.
Severe climates
If you drive in extremely cold climates:
Note:It may be necessary to have an authorized Ford dealer increase
the coolant concentration above 50%.
Note:A coolant concentration of 60% will provide improved freeze point
protection. Increased coolant concentrations above 60% will decrease the
overheat protection characteristics of the coolant and may cause damage.
If you drive in extremely hot climates:
Note:It may be necessary to have an authorized Ford dealer decrease
the coolant concentration to 40%.
Note:A coolant concentration of 40% will provide improved overheat
protection. Decreased coolant concentrations below 40% will decrease
the corrosion/freeze protection characteristics of the coolant and may
cause damage.
Vehicles driven year-round in non-extreme climates should use
prediluted coolant meeting the Ford specification for optimum cooling
system protection.
Maintenance and Specifications339
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General
•Store all vehicles in a dry, ventilated place.
•Protect from sunlight, if possible.
•If vehicles are stored outside, they require regular maintenance to
protect against rust and damage.
Body
•Wash vehicle thoroughly to remove dirt, grease, oil, tar or mud from
exterior surfaces, rear-wheel housing and underside of front fenders.
See theCleaningchapter for more information.
•Periodically wash vehicles stored in exposed locations.
•Touch-up raw or primed metal to prevent rust.
•Cover chrome and stainless steel parts with a thick coat of auto wax
to prevent discoloration. Rewax as necessary when the vehicle is
washed. See theCleaningchapter for more information.
•Lubricate all hood, door and trunk lid hinges, and latches with a light
grade oil. See theCleaningchapter for more information.
•Cover interior trim to prevent fading.
•Keep all rubber parts free from oil and solvents.
Cooling system
•Protect against freezing temperatures.
•When removing vehicle from storage, check coolant fluid level.
Confirm there are no cooling system leaks, and fluid is at the
recommended level.
Brakes
•Make sure brakes and parking brake are fully released.
Tires
•Maintain recommended air pressure.
Miscellaneous
•Make sure all linkages, cables, levers and pins under vehicle are
covered with grease to prevent rust.
•Move vehicles at least 25 feet (8 m) every 15 days to lubricate
working parts and prevent corrosion.
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